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  1. Case studies
  2. Food and Animal Feed

Case studies - Food and Animal Feed

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Palamatic Process has +28 years of experience in the processing of raw ingredients and bulk material handling in the food industry. Our team can provide equipement that will offer our clients quality performance in your production process and the integration of new machinery. 

Industrial sectors: dairy industry, baby food, animal nutrition, pet food, spices and flavors, flour and bakery, chocolate and confectionery, sugar, beverages, egg product, convenience food...

Discover our case studies
Sack tip handling bulk granulated sugar

Sack tip station for handling bulk granuled sugar

Processed powder: granulated sugar - Bag opener for dust containment and operator ergonomics.
Soft drinks production line

Production line for instant powdered drink mixes

Processed Materials: Granulated Sugar, Rebaudioside M, Cocoa Powder and various minor ingredients - Process for mixing dry ingredients - The new facility expansion project required the capabilities of...
Powdered sugar crushing skid

Production and packaging of icing sugar

Processed powders: icing sugar from white granulated sugar and starch - Sugar milling unit - The installation consists of feeding the mill with granulated sugar and then packaging the resulting icing...
Remplissage big bag de sucre - FlowMatic®06

Sugar Feeding and Packing into Bulk Bags

Processes powder: powdered sugar - Powdered sugar bagging - Our client is a company specializing in sugar manufacturing with a need to increase production capacity to meet the rising demand by global...
Elévateur pendulaires dragees

Chewing gum production line

Processed powders: malto dextrin, sorbitol, powdered sugar, crystal sugar... - Vertical transfer of dragees - Installation of tilting bucket elevators allowing high throughput handling of fragile...
Fabrication de crème glacée

Ice cream manufacturing process

Processed powders: whey, sugar, flavorings - Dry products dosing for dry mixing - Preparation line for the manufacture of ice cream with unitary dosage of different ingredients according to the recipe...
Big bag filling line with cristal sugar

Big bag packing line with a capacity of 40 big bags per hour

Processed powders: white refined sugar, surfine caster sugar, crystal sugar - Packing in big bag of white sugar and crystal sugar - This big bag installation is designed to achieve a minimum flow rate...
Unloading of raw material from shipping containers with inner liner bag

Unloading of raw material from shipping containers

Processed material: refined sugar - Refined sugar conveying - On-site installation of repackaging equipment for the transfer of sugar stored in shipping containers with an inner liner to a bulk bag...
Sugar discharging line coca

Sugar depacking and conveying line

Processed materials: crystal sugar - Loading silos with sugar - A container tipper is used to feed the high pressure pneumatic conveying network to feed 2 silos of 50 tons.
Automatic filling big bag white sugar

Automatic big bag filling line

Processed powder: white sugar - Sugar packing - The FlowMatic© 04 bulk bag filling station allows dust-tight packaging of all types of powders, limits dust emissions and automates the removal of the...
Storage and transfer for dissolution of sugar in a weighed cast iron tank

Storage and conveying of sugar for dissolution in a weighed cast iron tank

Processed powders: beet crystal sugar and cane sugar - Liquor manufacturing - French company specialized in the manufacture of spirits and syrups. The syrups are intended for CHR professionals and...
Milling icing sugar add starch

Grinding unit for the production of icing sugar and incorporation of anti-foaming agents

Processed powder: starch and granulated sugar - Icing sugar line - French sugar cooperative company - Supply and commissioning of a set of machines for the production of icing sugar and starch to feed...
Brown sugar packaging machine

Feeding of a filling machine by pneumatic conveying in dense phase for brown sugar, cane sugar and white sugar

Processed powders: refined white sugar and brown sugar - Packing of white, organic and brown sugar - Leader in Africa and the Mediterranean Basin in the sugar industry and vegetable oil industry.
Double station for the discharge of crystal sugar bags and feeding of a melter for sugars

Double station for the discharge of crystal sugar bags and feeding of a melter for sugars

Processed powder: crystal sugar - Sugar dissolution for beverages - Company dedicated to the design of artisanal lemonade and artisanal syrup.
One person uses a blue pipe to interact with a gray machine while holding a black and white cow.

Nutritional blends with allergen control and safety

Processed powders:sugar, sorbitol, locust bean gum, yeast derivatives, sodium chlorines Enhancing the safety and quality of feed supplements for livestock farms
Connection fitting BFM

Bulk Bag Discharge Solution with BFM® Fitting Connections

Powders handled: Pharmaceutical excipients and food ingredients - Optimizing Bulk Bag Discharge with BFM® Fitting Connections - Bulk Bag Discharge Solution with BFM® Fitting Connections
SmashR machine for decompacting big bags in the food industry. On the left, flour in a bowl; on the right, a view of the machine with the inscription 'SMASHR'.

Optimizing transport and decompaction of big bags in the food and feed industry

Processed powders : flour, gluten Optimizing the supply chain for big bags in the food and feed industry
Clumped dried fruits such as dried bananas, apricots, grapes, coconut petals and dried mangoes

Separation and dosage of dried fruit for associative packaging machine

Products processed: dried fruit and vegetables Disaggregation of a large volume of dried fruit
Etude de cas sur la SmashR, la cage de massage pour les contenants de type big bags

Decompacting and crumbling big bags of milk powder with the SmashR Palamatic Process

Powder processed: milk powder Handling of milk powder on the production line
Flour handling for an industrial bakery project

Industrial bakery production process - Flour feeding

Processed powder: flour - Handling of flour on a manufacturing line - Production process in industrial bakery - Flour feed
Product mix preparation

Ingredient mix preparation line

Processed powders: minerals, vitamins, trace elements - Animal feed mixing process - Optimization of the preparation of product mixes on a manufacturing line using the DosingMatic® Master.
DosingMatic® Master

Automatic ingredient dosing and mixing line

Products processed: spices - Spice mixing process - Improvement in dosing precision, ingredient traceability and overall productivity of the production process.
DosingMatic® Master in the bakery industry

Preparation of premixes in the baking industry

Products processed: gluten flour, ascorbic acid, emulsifiers, enzymes, seeds and yeasts - Automation of the feeding process - Improvement of the preparation of premixes, quality and production...
Sugar milling

Skid for the production of icing sugar

Processed product: crystal sugar/icing sugar - Preparation of food mixtures - This icing sugar production unit is composed of a big bag loader, a dosing screw, a pin mill, a buffer hopper and a bag...
Ingredient dosage

Optimization of an imitation crab production line

Processed powders: starch, salt, dehydrated egg white - Process line for ingredient dosing - Improved dosing accuracy and process efficiency in crab stick production.
Bag dump station surimi production

Powder preparation for the production of surimi

Processed powders: wheat starch, potato starch, salt, egg white and sugar - Deconditioning of food powders - The customer is a Breton cannery specialized in the manufacture of surimi.
Preserving products with nitrogen

Improving the preservation of soluble products for instant beverages

Context: Our customer, a manufacturer of instant soluble drinks (ready-to-drink type), wanted to improve the preservation and quality of its products when stored in big bags. The main challenges were...
Ingredients handling in industrial bakery

Preparation station for additives, flavors and spices

Processed products: additives, flavors and spices - Introduction of ingredients on industrial bakery lines - Precision dosing of minor ingredients.
Milling icing sugar add starch

Fine grinding of icing sugar with bag packaging station

Processed powder: Crystal sugar - Line for biscuit factory - Food manufacturer that specializes in biscuits, chocolate and cocoa. The customer's process requirements involved the milling of granulated...
Elévateur à godets basculants

Conveying of pet food kibbles

Processed powders: pea flour, soy flour, wheat flour, oat flour, bran flour, additives... - Coating machine feeding - The purpose of the installation is to feed the coating machines at the exit of...
Incorporation sucre cuve de mélange

Feeding of sugar into a mixing tank

Processed powder: sugar - Ingredient loading - This installation concerns a French company manufacturing spirits.
Process produits secs et fragiles

Mixing line for fragile ingredients

Processed products: dried fruits and vegetables - Bagging of dried fruits and vegetables - The installation concerns a mixing and packaging line for dried fruits and vegetables.
Entomoculture insect sorting workshop

Insect mixing and sorting line

Processed products: bran, meal, droppings, live insects, dead insects - Insect breeding unit - This workshop is the heart of the insect breeding process.
Process for the treatment of insect frass

Edible insect sorting line

Treated products: droppings, dead insects, live insects - Treatment unit in the entomoculture - This unit allows the treatment of non-compliant products from the main process.
Packaging of insect flour

Insect meal production workshop

Processed products: dried insects - Grinding and packaging of finished products - Workshop for processing and packaging products for the animal nutrition sector.
Kibbles manufacturing

Raw material automatic bag unloading System

Processed Powders: Soy Flour, Brewer Yeast, Corn Starch, Dried Whey... - Manufacturing line for petfood industry - Manufacturering of dry and liquid flavor enhancers for the pet food industry
Vignette mélange conditionnement fruits secs

Mixing and packaging line for dried fruits

Processed powder: dried fruits and seeds - Mixing and packaging - Our customer wanted to implement a new production line in its plant to support its growth.
Line of dried fruit mix

Filling of bulk bags via elevated belt conveyor

The dried fruit recipe preparation line allows you to: - load a paddle mixer with ingredients packaged in boxes - mix the different raw materials according to the recipe - transfer the dried fruit...
Chocolate manufacturing line

Unloading and transferring dry ingredients

Process materials: granulated Sugar, whey, skim milk powder, and various other minor additives - Process for the production of chocolate - Objectives: unloading, transfer, storage and dosing of...
Sack unloading and lump removal for sauce production

Sacktip tray and lump breaker solution for artifical sweetners processing

Processed product: erythritol - Bag emptying and crushing line - Production line for sauces, soups, drinks.
Crackers manufacturing process

Mixing and transfer equipment for seeds and crackers

Processed powders: pumpkin seeds, linseed, sesame seeds, corn starch - New installation for the manufacture of biscuits and crackers - Discharging of big bags to feed a mixer
Granulator IQF fruit deagglomeration

Food preparation line for blocks of frozen fruits

Processed products: Frozen fruits / IQF (apples, pineapples, dates, cranberries, etc.) - Hygienic granulation line for the animal nutrition industry.
Big bag filling stations for fish feed

Big bag filling stations for fish feed

Processed powders: meat meal and bone meal - Semi-automatic big bag filling stations - The installation consists in loading big bags under mixers without emitting dust.
Station for manual dosing of spices and additives

Preparation station for premix ingredients

Processed ingredients: spices and additives - Spice and additive dosing workshop - Improvement of a spice premix preparation station with the implementation of the OPDosing® Carousel process line.
Empyting of wagons

Starch unloading and packaging line

Processed powders: tapioca starch, potato starch, corn starch - Unloading of railcars - Line for powder repackaging
Big bags unloading powder transfert

Big bag unloading station, batch powder dosing unit and material transfer to a mixing line

Processed powders: potato flakes, semolina, salt, breadcrumbs - New workshop for the production of fillings - Unloading, transfer, storage, dosing.
Draining bag powder milk

Semi-automatic bag dump station for dairy powders

Processed products: milk powder - Yoghurt and cheese production line - The function of the equipment is to add milk powder mechanically in tanks.
Flour of fish filling big bag

Filling big bags with fish meal

Processed powder : fish meal - Big bags packaging - Output of 50 big bags/h
Extraction pour cuve petrissage production

Feeding of kneading tank for aperitif cakes

Products processed: snack cakes (starch, rice flour, oats) - Weighing, conveying, dosing and transfer - Extraction from big bags and sacks to feed a kneading tank.
Frozen french fry production

Pre-mixed ingredients for frozen french fries

Processed powders : Frying batter (flours, starches, spices, colourings...) - The installation concerns a pre-mixing line of ingredients for the food industry.
Milk conditioning spray tower outlet Palamatic

Vacuum Conveying and Bulk Packaging of Powdered Milk

Processed powders: skim milk powder / whole milk powder. Client in Africa.
SmashR - Big bag conditioner

Sugar and salt big bag deconditioning

Processed powders: sugar and salt - Raw materials deconditioning line - The installation concerns a premix preparation line for the food industry.
Production of insect meal

Process for insect nutrition

Process products: wheat bran, wheat flour, disinsected wheat bran - Unloading big bags containing grains and cereals - This big bag emptying station aims to feed insects (larvae and adults) with dry...
Transfert de sablés apéritif

Continuous transfer of crackers for appetizer

Processed products: appetizers, snacks, chips and crackers - Continuous transfer of crackers - At the extrusion outlet, after the potato flour feed, the puffed crackers are directly collected to feed...
Godets pendulaires basculants

Vertical packaging machine for confectionery process

Processed products: sweets, candies, berlingots - Transfer and packaging of sweets - Objective: feeding of associative weigher upstream of the vertical packaging machine.
Production line for spices

Mixing and packaging line in big bags and sacks

Processed products: spices - Preparation of spice mixtures - The objective is a spice blending line with cleanability of the equipment and recipe flexibility.
Baby food mixing line

Mixture of ingredients for infant preparations

Processed powder: infant milk powder - Milk powder mixing line - The mixing line is totally cleanable with the complete dismantling of the equipment with our Palamatic-EasyClean range of equipment.
Swing industry mixing line aromatic herbs

Mixing and packaging line

Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station...
Automatic drum flipping system

Automatic drum flipping system

Treated products: olives in brine - Packing of olives - The objective is the automatic emptying of the drums by turning the drums over.
Workshop for preparation of bulk material blendings

Workshop for the preparation of powder mixtures

Processed bulk solids: veterinary powders - Loading of veterinary powders - Company specialized in animal nutrition and health: workshop for the preparation and mixing of bulk material
Hygienic big bag tomato

Hygienic packaging in boxes and big bags

Processed product: dried tomato powder - Industrial process for tomato products - The application requested by the customer is the filling of big bags and cartons at the outlet of the atomization...
Big bag filling vitamins

Big bag filling station

Processed products: Vitamin A, Vitamin E, Metasmart dry - Process for food supplements - Big Bag filling station with integrated weighing and vibrating densification table.
Dairy powder process

Dairy powder process with silo storage and pneumatic transfer system equipment for milk powder

Processed powder: dairy product flakes, density 400 to 500 µm - Recycling of milk powder by micronization - The installation consists of the dosing, transfer, grinding and reconditioning of the milled...
Potato flakes milling line

Potato flakes milling line

Processed material: potato flakes - Conditioning in big bags and sachets - The objective is to reduce the potato flakes in powder in order to increase the density of the product
Industrial grinder energy drink

Particle size reduction of energetic powder

Processed powder: specific milk powder - Pneumatic conveying and grinding line - This company was looking to reduce the granulometry of its final product with a homogeneous particle size spectrum.
Deconditioning of milk powder

Deconditioning of milk powder from big bags for feeding 2 batching lines

Processed powders: milk powder, salt, sugar and additives - Raw material dosing - This project concerns the deconditioning of raw materials in big bags for the feeding of 2 Viennese pastry production...
Flour tank unloading blower

Tank unloading using a booster

Processed powder: wheat flour - Tank unloading - Flour unloading from tanks to storage silos
Bagging station for packing spice mixtures

Bagging station for packing spice mixtures

Processed powders: spice mixtures (curry...), tea and herbal tea blends, fine salt - Spice blending and bagging - Bagging station for packaging spice and powder blends in bags from 1 to 25kg.
Soda production line

Premix processing line: weighing and filling of big bags

Processed materials: citric acid, potassium sorbate, sodium benzoate... - Loading of ingredients for the production of beverage - This installation concerns a new production line in a new building of...
Mixing vitamins baby food

Vitamin mixture for enriching infant foods

Processed powders: micronutrient powders - Mixing process for baby food - The customer is a Swedish manufacturer for an international distributor.
Process fruits surgelés

IQF unpacking and crushing line

Processed bulk solids: blackcurrent, cherries, bananas, raspberries, peaches - Frozen fruit process - IQF (Individually Quick Frozen) big bag and cardboard box discharger.
Lysine crushing mill food

Lysine unloading, dosing and milling process for mixer feeding

Processed bulk material: Lysine - Grinding Line - Facility for one of the world's leading animal nutrition companies.
Egg process industrial line

Handling of crushed egg shells

Processed materials: crushed egg shells - Blower for feeding containers - The purpose of the equipment is to collect crushed egg shells from a centrifuge / crusher placed downstream of automatic...
Powder inductor spices industry

Manufacture of fruit and vegetable powders for integration into ready meals and beverages recipes

Processed powders: sodium bicarbonate, strain (bacteria) - Natural food additives - This industrial production line consists of the installation of bag dump station Sacktip® SE 800.
Packing dry fruits recipe

Dosing, mixing and packing in big bags of dried fruit

Processed products: dried fruit - Preparation of dried fruit recipes - This installation involves the feeding of dried fruit to a mixer. The various dried fruits are stored in bags, boxes and big bags...
Bulk handling animal flour packing

Packaging of animal flour in big bags

Powders processed: feather flour, animal flour - Animal flour loading - Palamatic Process has set up a bulk bag packaging station with vibration and automatic releaseof the bulk bag.
Food industry truck loading spout

Combined sack and big bag emptying system for tank truck filling

Processed powder: amino acids - Truck loading with amino acids - This facility concerns a major player in the production and marketing of amino acids for animal feed.
Mixing additives veterinary use

Mixing line for natural additives for veterinary use

Processed powders: silica, wheat, carbonate - Premix manufacturing - The installation consists of a new mixing line for the production of natural additives for animal nutrition.
Mixing of phytotherapeutic products

Mixing and packaging of phytotherapeutic products

Processed powders: silica, clay, calcium carbonate, lithothamnium - Animal nutrition food supplements - This customer is a producer of specific mixtures of botanical extracts. In order to ensure its...
Skid for bagging ingredients at the outlet of an atomization tower

Packaging of ingredients at the outlet of an atomization tower

Processed powders: apetence factors, natural food flavours - Natural food flavour - The company, which is specialized in the manufacture of flavours for domestic animal feed, was looking to install a...
Dosing line food additives

Dry materials automated tipping, conveying and dosing

Processed powders: modified starch, sodium bicarbonate, fat powder, whipping base, gelatin, milled sugar - Cake mix - Company based in Saudi Arabia that manufactures and distributes dry food materials...
Feeding starch production readymade dishes

Metered starch feeding for a ready meal production line

Processed powder: starch - Dosing in a cutter mincer mixer - The process is designed to feed a shredder in a controlled way. It consists of an EasyFlow® EF big bag deconditioning system, a VFlow®...
Reconditioning of spices paprika from storage containers

Repacking of spices from storage containers

Processed powder: paprika - Spice production - Industrial company specialized in the treatment of food additives. The purpose of the installation is to sieve the paprika powder for repacking into...
Hygienic manual sack discharging sack compaction

Cocoa packing line with integrated sieving

Powder processed: chocolate powder - Instant chocolate powder - This company in the agri-food sector produces chocolates, sweets, condiments, seasonings, sugars...
Sugar sacks handling

Storage silo, pneumatic conveying of sugar and milk powder for preparing milk drink

Processed powders: milk powder and sugar - Preparation of milk drinks - Agribusiness group in the Island of Reunion, this company is a leader in most markets in which it operates: fresh dairy products...
Premix processing line

Big bag discharger for premix preparation

Processed powder: bukwheat flour - Loading of chopper mixer - Agri-food company positioned number one in self-service fresh food catering. The company wanted a system for emptying big bags filled with...
Spices packaging hygienic feeder

Spice packing with hygienic metering device

Processed powder: spice mixture with an apparent density of 500 kg/m³ - Spice dosing - The customer was looking to replace his manual dosing system, in the small-size packaging room, with a weight...
Feeding of a dissolution tank for atomization on a drying tower

Feeding of a dissolution tank for atomization on a drying tower

Processed powder: maltodextrin with a bulk density of 500 kg/m³ - Manufacturing of food flavours - Company specialized in mushroom extraction - Maltodextrin is packed in 20 and 25 kg bags. The...
Skid for powdering salt, sugar and egg

Skid for powdering salt and sugar by controlled feeding of a dissolution tank and powder wetting device for feeding a drying tower

Processed powders: salt and sugar - Powdered egg production - This customer is a specialist in egg processing for industrial customers. This manufacturing process requires an aqueous solution that...
Discharging and conveying of feed additives

Discharge and conveying of feed additives into storage silos

Processed powders: food additives - Animal feed - Specialist in additives for animal feed.
Mixing line filling additive premix

Additive mixing line and premix packing: flavours for dogs and cats

Powders processed: palatability enhancers, flavours for dog and cat food - Kibbles manufacturing - Company SPF. To cope with its development, the French company SPF, the "petfood" branch of the...
production line for preparation of premixes

Complete production line for handling and preparation of premixes

Processed powders: wheat bran and lime with a bulk density of 0.4 to 1 kg/m³ - Wheat bran and lime premix line - Estonian engineering company specialized in the design of industrial operations for the...
Big bag hygienic zone white zone baby food

Big bag packing in the hygienic zone (white zone) of baby food products

Processed powder: milk powder - Clean room for packing - A leading dairy and manufacturer of high value-added milk powder for the leaders in the infant market.
Discharging starch in truck for packaging automatic big bags zone atex

Starch unloading from trucks for automatic packing in big bags in ATEX zone

Processed powders: gluten and starch - Handling of food starch - French company specialized in the conditioning of bulk products and raw materials.
Sifting and conveying of ingredients into a mixer burger

Sifting and conveying ingredients in a mixer for the production of hamburger buns

Processed powders: salt, flour, milk powder, sugar, ascorbic acid - Loading of kneaders - Worldwide company specialized in industrial bakery.
Granulator sieve bulk handling equipment

Sieve granulator on final product (crumbler)

Processed product: meringue sheet - Industrial pastry making - Breaking of the meringue to obtain chips of defined diameters for sprinkling on pastries.
Big bag filling chocolate balls

Packing of chocolate beads in big bags

Processed products: chocolate beads - Storage in big bag - This customer is a world-renowned manufacturer and produces very fragile chocolate beads that are intended for packing (B to C).
Dosing of peanuts for continious feeding of a grinding mill

Dosing of peanuts for continuous feeding of a grinding line

Processed bulk solids: roasted/caramelized peanuts - Manufacture of coated peanuts - This factory develops and markets chocolate based products.
Screening and mechanical conveying cereals bier

Screening and mechanical conveying of cereals

Processed powders: malt, barley and wheat powder - Brewery feeding line - The goal of the installation is to screen the cereals used in the beer production process.
Skid preparation packing baby food

Skid for preparing and packing baby food

Product concerned: infant milk powder - Infant milk powder preparation - Industrial specialized in baby food production - The process consist of conditionning infant milk powder in diverse containing...
Hygienic big bag filling station for infant milk powder

Hygienic big bag filling station for infant milk powder

Processed powder: Powder milk - Packing in a white room environment - Hygienic packing station under an atomization tower for infant powdered milk
Infant milk powder line

Hygienic feeding of a liquid mixer - Liquiverter type - with big bag and bag loss-in-weight

Processed bulk solids: milk powder - Infant milk powder line - This subsidiary company from one of the first milk group in the world, devellops a wide range of functionals and nutritionals milk...
Big bags of Polyethylene terephthalate to be emptied

Automatic big bag unloading system for PET flakes and pellets

Processed powders: PET resin granules and PET flakes - Fully automated big bag discharging line - Big bag compaction at the end of the line

Our offer includes:

  • Compliance with cross-contamination policies and guidelines
  • Dedicated process lines for the elimination of allergens contamination
  • Micro-ingredients dosing
  • Integrity of processed products (product degradation, humidity, etc.)
  • Material certificates of the process equipment
  • Food safety control
  • ATEX and Class/Div standards
  • FDA Regulations
  • Easy cleaning with "Clean In Place" CIP / NEP hygienic design
  • Automation for traceability for all your production batches

By working closely with our customers, we can define and customize the technical solutions suited to your food and feed production requirements. Palamatic Process can offer the necessary technical skills and experience in the food industry for turnkey solutions and integration of new equipment for your industrial production process lines. 

Examples of processed materials: sugar, flour, dextrose, caseinate, milk powder, gelatin, starch, spices, salt, soy, corn starch, wheat starch, fattened milk powder, carbonate, maltodextrin, spices, rice flour, flavours, chocolate, glucose, cocoa...

Our experts are familiar with the current regulations concerning the handling of food powders. Read our introductory guide to food industry standards.

 

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