Automatic and manual bag bagging machine, bag filling machine
Palamatic Process has developed bag filling and packaging systems. The range of PalSack® bagging machines, ideal for packaging your powders and powders, has been specially designed to meet the requirements of manufacturers in various sectors of activity.
Our filling systems are suitable for all types of bags: burlap, paper, plastic, open mouth bag / open mouth bag, bag with liner, single layer, double layer, microperforated...
Bagging systems for open-mouth bags from the Palsack® range are specially designed for the food, chemical and pharmaceutical industries to fill powdery products, such as milk powders, whey or lactose into open-mouth bags.
PalSack®01 Bag filling - Screw feeder
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Rate3
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Automation3
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Containment5
Palsack®02 Bagging equipment - Vibrating dosing machine
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Rate3
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Fragile material5
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Dosage accuracy5
PalSack®03 high-flow bag packaging machine
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Rate5
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Automation4
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Dosage accuracy5
Palsack®04 Bag filler - EasyClean dosing machine
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Rate3
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Dosage accuracy5
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Hygiene5
Sack manipulator MANIS 160-1700
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Ergonomics5
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Ease of implementation4
Palamatic Process offers different types of manual, semi-automatic or automatic bag filling stations for bags. Bag fillers can be used for repackaging material into big bags or as a mobile station at the end of the production line. They offer numerous functions: sewing the top of the bag, removing the internal bag, placing crepe paper, sealing the bag with a manual or automatic sealer, etc.
The manual bag bagger, the semi-automatic or automatic bagger allows you to fill all types of bags ranging from 5 to 50kg. The rate of this type of bagging unit is between 50 and 100 bags/hour. The bag filling station is optimized for processing your powders and bulk products.
Available in steel, 304 L or 316 L stainless steel, the semi-automatic bag bagging machine is an economical and efficient way to fill and handle product bags or bulk bags. This solution is developed for products such as: grains, powders, aggregates, granular products. The system optimizes and facilitates bag change time, significantly increasing the filling rate. The station allows the operator to position the bags easily and quickly, since the four handles are hooked to the front of the system. This bagging unit offers great precision in the dosing of materials, ergonomics of the station, a high rate as well as total confinement.
Several features are possible on the semi-automatic bagging machine:
- Disassembly system
- Mobile set on wheels
- Adjustable bag sealing or sewing height
- Bag welder or sewer
- Sieving before dosing Adjustable flow rates
- Several filling heads available depending on the packaging
- Motorized or gravity bag conveyor with final weight verification
- Dosage control and weight verification
- Legal metrology for direct sales with integrated printer and traceability
- Magnetic bars
- Sampling
Palamatic Process has 4 models of bag filling machines depending on the nature of your products and your process requirements:
- PalSack®01 is a bag filling station ensuring product dosing using a conveying screw.
- PalSack®02 is a bag conditioner incorporating a vibrating dispenser, ideal for handling fragile, friable, dry products.
- PalSack®03 corresponds to the model in the range with the highest flow rate. This is possible thanks to a double dosing screw which ensures both high dosing precision and a high production rate.
- PalSack®04 represents the hygienic bagging solution. This unit includes an Easy Clean Design feeder making frequent cleaning phases possible.
A Manis® bag handler allowing effortless lifting and handling can be installed on your packaging line to offer the operator maximum working ergonomics. In the same way, a robot ensuring the palletizing of bags at the end of the line can be considered to automate your process.
A wide variety of powders can be processed on this type of bag filling and packaging systems: granules, milk powder, chemicals, food products, lactose, flour, spices, pigments, coffee, animal feed…
In addition to a bag packaging system, Palamatic Process offers pneumatic transport, dosing, mixing, grinding and even powder storage equipment.
Our engineering office has also designed turnkey bag or big bag filling and packaging systems. For example, the TruckFlow® 06 big bag bagging line allows production initially loaded into a bulk truck or tanker to be packaged in a big bag. This packaging line offers a small footprint, a high production rate and is available in an ATEX 20 version.
At Palamatic Process, we have designed manual, semi-automatic and automatic bag emptying stations
What types of bags can be filled with bagging stations?
Palamatic Process bagging stations are compatible with a wide range of bags, including:
- Valve bags and open mouth bags.
- Bags made of paper, plastic, woven polypropylene, or with internal lining.
- Standard and personalized formats, ranging from 5 to 50 kg or more.
Our tailor-made solutions allow the equipment to be adapted to your specifications, guaranteeing optimal efficiency for powdered, granular or powdery products.
How to ensure precise and dust-free filling with a bagging machine?
Palamatic Process filling stations incorporate advanced technologies to ensure precise and clean filling:
- Integrated load cells for precise and reproducible dosing.
- Dust collection systems and connected connections to limit particle emissions.
- Compaction solutions to optimize bag volume and limit losses.
Compaction options to optimize bag volume and limit losses. These features reduce dust emissions, ensure compliance with environmental standards, and improve the quality of the working environment.
Can filling stations be adapted to ATEX standards?
Yes, Palamatic Process bagging stations are available in versions that comply with ATEX standards for use in explosive areas. These equipment include:
- Antistatic materials (304L stainless steel, 316L stainless steel, etc.).
- Safe grounding and certified electrical components.
- Robust design to prevent sparking or heat build-up.
These solutions guarantee safe and reliable bagging for at-risk powders and materials.
Our powder experts offer personalized solutions for your manual or automatic bag filling installations depending on your installation constraints and your flow rates. Together, we define the tailor-made and appropriate solution after visiting your site and following your technical needs. Contact us to come and test your powder in our dedicated testing station.