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Big bag conditioner - SmashR® Conv

  • Essai
  • Plan d'accès
    Description
    SmashR® Conv

    Big bag conditioner - Crushing of big bags to break up the build-up of the product


    The SmashR® Conv big bag emptying station gives operators autonomy in decompacting powders stored in big bags. In its automatic version it controls massaging cycles, cycle times and the evacuation of the conditioned big bag without the need for repetitive operator intervention.

    It optimizes production times and automates the crushing of lumps contained in big bags.


    "Standard" cycle

    1. The big bag is fed onto the conveyor
    2. Cycle starts automatically
    3. The gates exert 4 upwards pressure on the big bag.
    4. Table rotates 90°
    5. The wings exert 4 upwards pressure on the big bag.
    6. Table rotates 90°
    7. The cycle is complete, and the big bag is automatically discharged.

    The number of presses and table turns is adjustable.

     

    Duration of "standard" cycle: 5 min.
    Output: approx. 12 big bags/hr
    Force: > 15T / > 150 kN
    Objectives: Decompact big bags

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    Equipment advantages

    - Breaks up powder lumps, facilitating complete big bag emptying.

    - Clean process: the powder is decompacted directly in the big bag.

    - Uses pivoting wings to reach the core of the product without damaging the big bag.

    - Adapts to big bag volumes and powder hardness

    View our equipment in videos

    Big bag conditioner SmashR

    Big bag decompactor for easy emptying of your product.

    Control screen of big bag conditioner SmashR®

    Bulk bag massager

    View our equipment in photos

    Big bag crusher Palamatic

    Big bag crusher

    The big bag or FIBC conditioner is the ideal solution for breaking up the mass of your products. 

    Easily unload big bags SmashR

    Easily unload big bags

    SmashR® facilitates the flow of your product and allows for easy emptying of your FIBCs. 

    SmashR remote control

    Remote control SmashR®

    The SmashR® machine is controlled remotely via a dedicated PLC.

    Decompacting the big bags that have been taken en masse

    Decompacting the big bags

    SmashR® the ultimate big bag conditioner decompacts your big bags throughout your production process thanks to its hydraulic massage system.

    FIBC decompactor SmashR Palamatic

    FIBC decompactor SmashR®

    Decompaction of FIBCs using the hydraulic cylinders of the SmashR® massage cage.

    Big bags massage cage SmashR Palamatic

    Big bag conditioner

    The big bag conditioner optimises discharging for your production operators.

    Cage massage big bag

    Big bag crusher

    Crusher for big bags, the arms are operated by hydraulic cylinders.

    Cage de massage big bag

    Side puncher - Big bag unloader

    The punching system is used to prepare the bulk bags before emptying.

    Système de massage de big bags

    Big bag conditioner

    The crusher optimises discharging of your bulk products.

    Système de massage hydraulique

    Big bag preparation

    The punchers are operated by hydraulic cylinders.

    Side puncher - Jumbo bag discharging

    Prepare and break the blocks of bulk material before unpacking.

    Massage station control screen

    Touch-screen control panel

    The operator selects the desired operating mode from several pre-set modes. Each mode is configurable.

    SamshR® big bag deconditioner

    Big bag conditioner

    The massaging station comprises 2 pairs of hydraulic cylinders, enabling simultaneous massaging of 2 opposite sides of the big bag via the flaps.

    Massage big bag Palamatic Process

    Big bag unpacker

    The massage station consists of 2 pairs of hydraulic cylinders, allowing simultaneous massage via the flaps on 2 opposite sides of the big bag.

    Big bag conditioner

    Big bag crusher

    The big bag is massaged by hydraulic pushers, which break up the mass of the big bag when it is "in block" to facilitate emptying.

    Big bag decompactor

    Big bag massaging station

    For product preparation prior to unpacking.

    Technical specification

    Rate

    12 big bags/hr

    Force >15t./>156 kN
    External dimensions of cage 3,300 x 3,300 x 2,100 mm
    Maximum lift table load 1,500 kg
    Carrier dimensions 1,700 x 1,000 mm
    Maximum big bag height 1,500 mm
    Raising cycle time 25 seconds approx.
    Descent cycle time 10 seconds approx.



    Operating mode :

    1. The big bag is conveyed by conveyor.

    2. The decompaction mode has been pre-selected, taking into account:
    - Big bag height
    - Number of massage cycles
    - Number of times the table is raised/lowered
    - Once the operating mode has been selected, the operator launches the cycle from the control panel.

    3. The massage cycle starts automatically.

    4. Once the cycle is complete, the big bag is discharged onto the conveyor.

    Available options

    • SmashR® massage cage pump
      SmashR® massage cage pump

      High-speed pump

      Advantages: 

      • Increased output
         

      Description:

      This option consists of equipping the SmashR® with a high-speed hydraulic pump, which speeds up big bag breaking cycles. 
      During the start up phase, the cylinders are moved at high speed and low pressure.
      For the massaging cycle, a slower and high-pressure pump breaks up the deep seated lumps.
      With a high-speed pump, the SmashR can process big bags more quickly.

    • Barcode SmashR®
      Barcode SmashR®

      Integrated traceability system

      Benefits: 

      • Complete cycle traceability
      • Option: printing on big bag or label printer
         

      Description:

      The integrated traceability system enables the SmashR® to generate detailed reports on the history of operation. This includes data such as cycle times, force applied, downtime, etc. These reports offer complete traceability of the big bag unpacking process, which can be essential for quality monitoring, regulatory compliance and continuous process improvement. Data is stored on a server or USB stick. 

      Complementary option: add a printer to label your big bags.

    • Scan 3D
      Scan 3D

      3D scan of the Big Bag

      Advantages: 

      • Allows great variability in big bag sizes
      • Increased safety to prevent damage to big bags
         


      Description:

      The integrated rangefinder system automatically analyzes the size and shape of the big bag before starting the conditioning cycle. Using this data, the SmashR® automatically adjusts its parameters to ensure optimum decompaction. This system is particularly useful for : 

      • High-value big bags
      • Big bags with unusual shapes
      • Fragile products
      • Toxic products
      • Big bags that regularly vary in size

      When you start a cycle with the classic station, positioning and settings depend on the operator. In this case, the system takes care of the various settings.

    • Hazloc SmashR®
      Hazloc SmashR®

      HAZLOC

      Advantages: 

      • Work in hazardous areas
      • Increased safety
         

      Description:

      The SmashR® HAZLOC is a solution specially designed for environments where safety is paramount, particularly in hazardous areas. 

      It offers a number of features to ensure compliance with HAZLOC standards, such as:

      • Isolated environment: every element at risk is isolated. This prevents hazards inside the SmashR®. 
      • HAZLOC lifting table: The SmashR's lifting table is also designed to HAZLOC standards, guaranteeing its safety when crushing big bags containing flammable powders.
      • Big bag grounding during activation: An innovative system enables the SmashR® to ground the big bag, reducing the risk of static electricity in sensitive environments.
    • Cylinder on big bag conditioner
      Cylinder on big bag conditioner

      Core-breaking cylinder on top of the big bag

      Advantages: 

      Breaks lumps at the center of the big bag.
       

      Description:

      • This option adds additional cylinders to the top of the SmashR®, providing extra pressure for more efficient big bag conditioning
      • The cycle is started with the big bag on the table
      • The 4 paddles exert upward motion pressures on the big bag
      • The lifting table descends
      • Core-breaking cylinder extends
      • The lift table rises and presses the big bag against the core-breaker cylinder.
      • The table rotates 90° and the cycle is repeated. 

      This feature is particularly useful for very compact or difficult-to-crumble materials, improving the productivity and efficiency of the big bag unloading process.

      Table force: 2T / 20 kN

    • Carter de protection
      Carter de protection

      Protective housing

      Advantages: 

      • Prevents operators from accessing the hydraulic system
      • Protects the hydraulic power unit 
         

       
      Description:

      This housing provides additional protection for the hydraulic power unit.
      It prevents access by operators and prevents damage to the hydraulic power unit: hazardous or dusty environment, impact with forklift truck, etc.

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