Big bag conditioner

Description

Big bag massaging cage - Preparation of large big bags prior to emptying.

The SmashR® Fly massage cage is a long-stroke version designed for large-sized big bags. It breaks up the mass of stored powders over the full height of the big bag, up to 2m20. This version ensures efficient trimming adapted to large volumes.

"Standard" cycle

Operator loads big bag
Operator starts massage cycle
The wings exert 6 upward pressures on the big bag
Table rotates 90°
The wings exert 6 upward pressures on the big bag
Table rotates 90°
The cycle is complete, and a signal indicates that the operator can retrieve the big bag.

The cycle of big bag presses and table turns is adjustable.

Duration of a "standard" cycle: 6 min.
Output: approx. 12 big bags/hr
Hydraulic force: > 15T / > 150 kN
Objectives: Condition big bags

Equipment advantages

- Adapts to all types of big bags

- Breaks up powder blocks, facilitating complete big bag emptying

- Clean process: powder is decompacted directly in the big bag

- Uses pivoting wings to reach the core of the product without damaging the big bag

- Adapts to big bag volumes and powder hardness.

Media

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Big bag conditioner SmashR

Big bag decompactor for easy emptying of your product.

Bulk bag massager

View our equipment in photos

Big bag crusher

The big bag or FIBC conditioner is the ideal solution for breaking up the mass of your products.

Easily unload big bags

SmashR® facilitates the flow of your product and allows for easy emptying of your FIBCs.

Remote control SmashR®

The SmashR® machine is controlled remotely via a dedicated PLC.

Decompacting the big bags

SmashR® the ultimate big bag conditioner decompacts your big bags throughout your production process thanks to its hydraulic massage system.

FIBC decompactor SmashR®

Decompaction of FIBCs using the hydraulic cylinders of the SmashR® massage cage.

The big bag conditioner optimises discharging for your production operators.

Big bag crusher

Crusher for big bags, the arms are operated by hydraulic cylinders.

Side puncher - Big bag unloader

The punching system is used to prepare the bulk bags before emptying.

Big bag conditioner

The crusher optimises discharging of your bulk products.

Big bag preparation

The punchers are operated by hydraulic cylinders.

Side puncher - Jumbo bag discharging

Prepare and break the blocks of bulk material before unpacking.

Touch-screen control panel

The operator selects the desired operating mode from several pre-set modes. Each mode is configurable.

Big bag conditioner

The massaging station comprises 2 pairs of hydraulic cylinders, enabling simultaneous massaging of 2 opposite sides of the big bag via the flaps.

Big bag unpacker

The massage station consists of 2 pairs of hydraulic cylinders, allowing simultaneous massage via the flaps on 2 opposite sides of the big bag.

Big bag crusher

The big bag is massaged by hydraulic pushers, which break up the mass of the big bag when it is "in block" to facilitate emptying.

Big bag massaging station

For product preparation prior to unpacking.

Features

Technical specification

Rate	12 big bags/hr
Force	15t./150 kN
External dimensions of cage	3,500 x 2,100 x 4,000 mm
Maximum lift table	1,500 kg
Carrier dimensions	1,700 x 1,000 mm
Maximum big bag height	2,200 mm
Rising cycle time	25 sec. approx.
Lowering cycle time	10 sec. approx.

Operating mode:

1. The operator inserts the big bag or forklift through the access door and places it on the turntable. Once the big bag is installed, the access door is closed.

2. The operator selects the desired operating mode from several pre-set modes.
These modes are configurable and take into account:

- Big bag height
- Number of massage cycles
- Number of times the table is raised/lowered
- Number of rotations of the lift table plate
- Once the operating mode has been selected, the operator starts the cycle from the control panel.

3. The massage cycle starts

4. An alert signal informs the operator that the cycle is complete and can remove the big bag.

Options

Available options

Radio remote control
Benefits:
- Station control from forklift truck
- Rugged
Description:

The remote control cable is a device enabling SmashR® cycles to be triggered remotely by pulling on a cable. This feature provides a method of control, ensuring safe and efficient use of the SmashR. What's more, the operator doesn't have to get out of the truck, making his work easier and increasing throughput.
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Radio remote control
Benefits:
- Station control from forklift truck
- Enhanced ergonomics
Description:

This option enables the operator to control the SmashR remotely by starting the SmashR® without being beside the machine. Like the control cable, the operator doesn't need to get off the forklift, making his work easier and increasing throughput.
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High-speed pump
Advantages:
- Increased output
Description:

This option consists of equipping the SmashR® with a high-speed hydraulic pump, which speeds up big bag breaking cycles.
During the start up phase, the cylinders are moved at high speed and low pressure.
For the massaging cycle, a slower and high-pressure pump breaks up the deep seated lumps.
With a high-speed pump, the SmashR can process big bags more quickly.
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EasyClean system
Benefits:
- Easy cleaning
Description:

To facilitate the cleaning of the machine inside its production zone:
- Stainless steel feet are added for easy access under the station.
- The electrical cabinet is lowered to facilitate operation.
- Limited flat surfaces to allow cleaning of the bottom of the station with water.
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Integrated traceability system
Benefits:
- Complete cycle traceability
- Option: printing on big bag or label printer
Description:

The integrated traceability system enables the SmashR® to generate detailed reports on the history of operation. This includes data such as cycle times, force applied, downtime, etc. These reports offer complete traceability of the big bag unpacking process, which can be essential for quality monitoring, regulatory compliance and continuous process improvement. Data is stored on a server or USB stick.

Complementary option: add a printer to label your big bags.
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3D scan of the Big Bag
Advantages:
- Allows great variability in big bag sizes
- Increased safety to prevent damage to big bags
Description:

The integrated rangefinder system automatically analyzes the size and shape of the big bag before starting the conditioning cycle. Using this data, the SmashR® automatically adjusts its parameters to ensure optimum decompaction. This system is particularly useful for :
- High-value big bags
- Big bags with unusual shapes
- Fragile products
- Toxic products
- Big bags that regularly vary in size
When you start a cycle with the classic station, positioning and settings depend on the operator. In this case, the system takes care of the various settings.
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HAZLOC
Advantages:
- Work in hazardous areas
- Increased safety
Description:

The SmashR® HAZLOC is a solution specially designed for environments where safety is paramount, particularly in hazardous areas.

It offers a number of features to ensure compliance with HAZLOC standards, such as:
- Isolated environment: every element at risk is isolated. This prevents hazards inside the SmashR®.
- HAZLOC lifting table: The SmashR's lifting table is also designed to HAZLOC standards, guaranteeing its safety when crushing big bags containing flammable powders.
- Big bag grounding during activation: An innovative system enables the SmashR® to ground the big bag, reducing the risk of static electricity in sensitive environments.
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Security door
Advantages:
- Mechanical safety
- Robust operator protection
Description:

On every SmashR® you'll find light curtains, but to optimize operator safety, the light curtains are replaced by cage doors with a safety strike plate. This door is designed to prevent access to the work area while the machine is running, reducing the risk of accidents.
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Core-breaking cylinder on top of the big bag
Advantages:

Breaks lumps at the center of the big bag.

Description:
- This option adds additional cylinders to the top of the SmashR®, providing extra pressure for more efficient big bag conditioning
- The cycle is started with the big bag on the table
- The 4 paddles exert upward motion pressures on the big bag
- The lifting table descends
- Core-breaking cylinder extends
- The lift table rises and presses the big bag against the core-breaker cylinder.
- The table rotates 90° and the cycle is repeated.
This feature is particularly useful for very compact or difficult-to-crumble materials, improving the productivity and efficiency of the big bag unloading process.

Table force: 2T / 20 kN
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Protective housing
Advantages:
- Prevents operators from accessing the hydraulic system
- Protects the hydraulic power unit
Description:

This housing provides additional protection for the hydraulic power unit.
It prevents access by operators and prevents damage to the hydraulic power unit: hazardous or dusty environment, impact with forklift truck, etc.
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Case studies

CASE STUDIES WITH THIS EQUIPMENT

Handling milk powder on production lines
Powder processed: milk powder Handling of milk powder on the production line
Food and Animal Feed
Handling of lithium, cadmium and oxide powders
Processed powders: lithium, cadmium and oxides Decompaction and emptying of bulk bags for battery manufacture
Energy
Raw material and flour handling
Processed powders : flour, gluten Optimizing the supply chain for bulk bags in the food and feed industry
Food and Animal Feed