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PaintFlow®

High speed disperser loading station

Capacity from 10m³/d to 15m³/d
high-speed-disperser-paintflow
Description

Paster feeder / disperser / mixer for viscous products

The PaintFlow® loading stations are designed for the supply of any type of viscous product mixer such as disperser (flag, butterfly, grinder, etc.), homogenizer, agitator. A sack emptying hopper ergonomically feeds the process from the ground. An air conveyor conveys the loads, pigments or additives to the macerator.

 

Benefits PALAMATIC PROCESS
  • Ease of use
  • Reliability
  • Very low retention
  • Dust confinement

PaintFlow® loaders allow manufacturers to feed their paint processes and other viscous products easily and ergonomically.


Models

  PaintFlow® 10 PaintFlow® 20 PaintFlow® 30
Flow m³/h 10 m³/h 10 m³/h 15 m³/h
Mobile station No Yes Option
Integrated dust collection No / option No / option Yes
Integrated Bag Compactor No No Yes
Mobile outlet height Yes No Yes
Feed height 3,30 - 1,70 m 2,30 m 3,30 - 1,70 m
Retention < 1% < 1% < 1%
Safety Screen Yes Yes Yes

 

Bag opening station:

The operator places the bags to be unloaded in the autonomous bag emptying station. The bag is cut and emptied of its material. The product passes through the screener to provide quality control of the pasters.

The bag emptying station is designed for manual opening of all types of bags, limiting dust emissions by integrating a dust collection unit and an empty bag compactor. Its ergonomic design provides the operator with an efficient and reliable workstation.

Once empty, the bag is compacted in a waterproof plastic sheath by the bag compactor. Dust associated with product residue in the bags remains trapped. As for the operator's station, it is continuously de-dusted by an independent filter that captures fines during unloading.

PaintFlow® disperser feeder

Aeromechanical conveyor:

The aeromechanical conveyor transports the loads and other additives from the bag dump to the disperser at a maximum rate of 15m³ / h.

The air conveyor uses air to convey a product with molded discs on a cable moving at high speed in a steel tube. This high speed movement of the discs is what creates the air flow which transfers the materials. 

This mechanical conveyor is multi-product compatible and does not require any adjustment between the different production steps.

Its sleek design gives it excellent cleanability with almost zero retention for the conveyed products.

 

Connection to the macerator:

A retractable flexible cuff for dust tight sealing is connected to the disperser. A simple DN150 flange on the tank roof allows a clean connection. A butterfly valve can be added to prevent the grinding, finishing and colorimetry steps from being polluted.

 

Standard applications:

PaintFlow® loaders are suitable for manufacturers who want easy and ergonomic feeding of their paint process and other viscous products, in particular for:

  • Feeding the pasters with load and pigment for the manufacture of paints
  • Loading of additives (preservatives, wetting agents, crosslinking agents, stabilizers, anti-bubbles, coalescing agent, etc.)
  • Loading of mixers in the manufacture of silicones and sealants
  • Loading of the pasters on the glue production line upstream of the dispersion / adjustment
  • Loading of hot melt powder compounds, control is carried out by an on-board control unit.

The piloting is done as close as possible to the loading. Many standard options are available: food design, ATEX certification, etc.

Options:

  • Dusting
  • Flow aid
  • Operation delay to follow the recipe
  • Larger capacity loading hopper
  • ATEX certification
  • Food certification
Customer Cases

Discover the facilities of our customers using the PaintFlow® paster loading line.

Equipment

All the equipment integrated into the PaintFlow® process line is available below.

Sack manual discharging - Sacktip® S - 4 models
Ergonomic sack discharging
Aero conveyor
Conveying of materials requiring flexibility of implementation
Sack compactor
Reduce and contain your waste, Containment, Healthy dust-free atmosphere, All types of bags
Industrial automation - Pal'Touch®
Programmable automatons for a precise monitoring of your production line.

Come and test our equipment in our test plant

Discover the Palamatic Process know-how