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Big bag conditioner - Big bag preparation prior to unpacking phase
The SmashR® Eco big bag conditoner conditions big bags by breaking up their hardened mass.
Equipped with two articulated hydraulic gates and a big bag height control system, this SmashR enables efficient crushing without damaging the big bag. Suitable for a variety of industries, this solution enables efficient de-compaction at a lower cost.
"Standard" cycle
1. Operator loads big bag
2. Operator starts massage cycle
3. The loaders exert 4 upward pressures on the big bag
4. When the cycle is complete, a signal indicates that the operator can retrieve the big bag.
The number of pressures and turns of the table is adjustable.
Duration of a “standard” cycle: 5 min.
Output: approx. 12 big bags/h.
Force: 16t./ 156 kN
Objectives: decompact big bags
Equipment advantages
- Enables fast, low-cost big bag unpacking
- Breaks up powder blocks, facilitating complete big bag emptying
- Clean process: powder is decompacted directly in the big bag
- Uses pivoting gates to reach the core of the product without damaging the big bag
- Adapts to Big Bag volumes and powder hardness
Media
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Big bag conditioner SmashR
Big bag decompactor for easy emptying of your product.
Control screen of big bag conditioner SmashR®
SmashR the ultimate big bag conditioner
Bulk bag massager
View our equipment in photos
Big bag crusher
The big bag or FIBC conditioner is the ideal solution for breaking up the mass of your products.
Easily unload big bags
SmashR® facilitates the flow of your product and allows for easy emptying of your FIBCs.
Remote control SmashR®
The SmashR® machine is controlled remotely via a dedicated PLC.
Decompacting the big bags
SmashR® the ultimate big bag conditioner decompacts your big bags throughout your production process thanks to its hydraulic massage system.
FIBC decompactor SmashR®
Decompaction of FIBCs using the hydraulic cylinders of the SmashR® massage cage.
Big bag conditioner
The big bag conditioner optimises discharging for your production operators.
Big bag crusher
Crusher for big bags, the arms are operated by hydraulic cylinders.
Side puncher - Big bag unloader
The punching system is used to prepare the bulk bags before emptying.
Big bag conditioner
The crusher optimises discharging of your bulk products.
Big bag preparation
The punchers are operated by hydraulic cylinders.
Side puncher - Jumbo bag discharging
Prepare and break the blocks of bulk material before unpacking.
Touch-screen control panel
The operator selects the desired operating mode from several pre-set modes. Each mode is configurable.
Big bag conditioner
The massaging station comprises 2 pairs of hydraulic cylinders, enabling simultaneous massaging of 2 opposite sides of the big bag via the flaps.
Big bag unpacker
The massage station consists of 2 pairs of hydraulic cylinders, allowing simultaneous massage via the flaps on 2 opposite sides of the big bag.
Big bag crusher
The big bag is massaged by hydraulic pushers, which break up the mass of the big bag when it is "in block" to facilitate emptying.
Big bag massaging station
For product preparation prior to unpacking.
Features
Technical specification
| Rate |
8 big bags/hr |
|---|---|
| Force | 16t./156 kN |
| External dimensions of cage | 3,000 x 2,100 x 3,300 mm |
| Maximum lift table load | 1,500 kg |
| Carrier dimensions | 1,700 x 1,000 mm |
| Maximum big bag height* | 1,600 mm |
| Elevation cycle | 25 sec. approx. |
| Descent cycle | 10 sec. approx. |
*If the big bag height exceeds 1,600mm, the SmashR® Fly is the appropriate model.
Operating mode:
- The operator introduces the big bag via the access door of the forklift truck and places it on the turntable of the lift table.
- The operator selects the desired operating mode from several pre-set modes. Each mode is configurable and takes into account :
- Big bag height
- Number of massage cycles
- Number of times the table is raised/lowered
- Once the operating mode has been selected, the operator launches the cycle from the control console.
- The massage cycle starts.
- An alert message informs the operator that the cycle is complete and that he can remove the big bag.
Options
Available options
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Radio remote control
Benefits:
- Station control from forklift truck
- Rugged
Description:
The remote control cable is a device enabling SmashR® cycles to be triggered remotely by pulling on a cable. This feature provides a method of control, ensuring safe and efficient use of the SmashR. What's more, the operator doesn't have to get out of the truck, making his work easier and increasing throughput.
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Radio remote control
Benefits:
- Station control from forklift truck
- Enhanced ergonomics
Description:
This option enables the operator to control the SmashR remotely by starting the SmashR® without being beside the machine. Like the control cable, the operator doesn't need to get off the forklift, making his work easier and increasing throughput.
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High-speed pump
Advantages:
- Increased output
Description:
This option consists of equipping the SmashR® with a high-speed hydraulic pump, which speeds up big bag breaking cycles.
During the start up phase, the cylinders are moved at high speed and low pressure.
For the massaging cycle, a slower and high-pressure pump breaks up the deep seated lumps.
With a high-speed pump, the SmashR can process big bags more quickly. - Increased output
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Integrated traceability system
Benefits:
- Complete cycle traceability
- Option: printing on big bag or label printer
Description:
The integrated traceability system enables the SmashR® to generate detailed reports on the history of operation. This includes data such as cycle times, force applied, downtime, etc. These reports offer complete traceability of the big bag unpacking process, which can be essential for quality monitoring, regulatory compliance and continuous process improvement. Data is stored on a server or USB stick.
Complementary option: add a printer to label your big bags.
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EasyClean system
Benefits:
- Easy cleaning
Description:
To facilitate the cleaning of the machine inside its production zone:
- Stainless steel feet are added for easy access under the station.
- The electrical cabinet is lowered to facilitate operation.
- Limited flat surfaces to allow cleaning of the bottom of the station with water.
- Easy cleaning
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3D scan of the Big Bag
Advantages:
- Allows great variability in big bag sizes
- Increased safety to prevent damage to big bags
Description:The integrated rangefinder system automatically analyzes the size and shape of the big bag before starting the conditioning cycle. Using this data, the SmashR® automatically adjusts its parameters to ensure optimum decompaction. This system is particularly useful for :
- High-value big bags
- Big bags with unusual shapes
- Fragile products
- Toxic products
- Big bags that regularly vary in size
When you start a cycle with the classic station, positioning and settings depend on the operator. In this case, the system takes care of the various settings.
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HAZLOC
Advantages:
- Work in hazardous areas
- Increased safety
Description:
The SmashR® HAZLOC is a solution specially designed for environments where safety is paramount, particularly in hazardous areas.
It offers a number of features to ensure compliance with HAZLOC standards, such as:
- Isolated environment: every element at risk is isolated. This prevents hazards inside the SmashR®.
- HAZLOC lifting table: The SmashR's lifting table is also designed to HAZLOC standards, guaranteeing its safety when crushing big bags containing flammable powders.
- Big bag grounding during activation: An innovative system enables the SmashR® to ground the big bag, reducing the risk of static electricity in sensitive environments.
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Security door
Advantages:
- Mechanical safety
- Robust operator protection
Description:On every SmashR® you'll find light curtains, but to optimize operator safety, the light curtains are replaced by cage doors with a safety strike plate. This door is designed to prevent access to the work area while the machine is running, reducing the risk of accidents.
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Core-breaking cylinder on top of the big bag
Advantages:
Breaks lumps at the center of the big bag.
Description:
- This option adds additional cylinders to the top of the SmashR®, providing extra pressure for more efficient big bag conditioning
- The cycle is started with the big bag on the table
- The 4 paddles exert upward motion pressures on the big bag
- The lifting table descends
- Core-breaking cylinder extends
- The lift table rises and presses the big bag against the core-breaker cylinder.
- The table rotates 90° and the cycle is repeated.
This feature is particularly useful for very compact or difficult-to-crumble materials, improving the productivity and efficiency of the big bag unloading process.
Table force: 2T / 20 kN
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Protective housing
Advantages:
- Prevents operators from accessing the hydraulic system
- Protects the hydraulic power unit
Description:This housing provides additional protection for the hydraulic power unit.
It prevents access by operators and prevents damage to the hydraulic power unit: hazardous or dusty environment, impact with forklift truck, etc.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Preparing big bags for emptying
Product processed: cement - Preparation of big bags for emptying - Decompaction of big bags prior to shipment for delivery.Minerals and building
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Handling milk powder on production lines
Powder processed: milk powder Handling of milk powder on the production lineFood and Animal Feed
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Handling of lithium, cadmium and oxide powders
Processed powders: lithium, cadmium and oxides Decompaction and emptying of bulk bags for battery manufactureEnergy
