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Bulk bag filling - Containment, densification and bulk weighing
The filling station 's structure is easily adjustable to condition big bags of various heights. The tensioning cylinder, the fan and the vibrating table give an optimal shape to the big bag. The vibrating table , on the other hand, ensures the deaeration of low-density products.
The FlowMatic® 03 filling system has a filling rate ranging from 10 to 20 big bags per hour.
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Automation3
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Rate3
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Overall dimensions5
Operating mode :
1. Installation of the big bag on the packaging station
2. The big bag spout is fixed to the filling head by means of an inflatable seal which ensures dust containment during operation.
3. Tensioning of the big bag with the pneumatic cylinder
4. The pre-forming fan inflates and shapes the big bag (FIBC)
5. Inflating fan is deactivated and another fan used for reverse jet filtration of the big bag is switched on
6. Big bag filling starts with high flow rate capability
7. Big bag comes to rest on its pallet and the vibrating table ensures stability of the big bag during filling and handling
8. Vibrating table further ensures densification of material with intermittent operation throughout the filling process
9. Load cells allow for weight management via a low speed switch to adjust the flow rate for final dosing
10. End of the filling process, the forks lower and the seal deflates. The big bag is ready to be unloaded
11. Removal of the big bag can commence by forklift, pallet truck or by the bag straps
The FlowMatic® 03 big bag filling station incorporates all the necessary options for an efficient filling and dust containment operation. These features include the inflatable containment seal, big bag hanging deck with pneumatic cylinder height adjustment, big bag shaping fan, big bag weighing system (dosing), optional commercial weighing and vibrating densification table. The adjustable structure enables the conditioning of big bags of various heights and dimensions. The filling head is designed with a double casing to relieve back pressure during filling as well as containment of dust emissions into the atmosphere. The tension cylinder and the fan allow the big bag to be pre-formed for optimal filling.Finally, the vibrating table also ensures that the handling of the packed big bag is safe by avoiding the risk of tipping.
The FlowMatic®03 big bag filling station has a filling rate ranging from 10 to 20 big bags per hour.
Equipment advantages
- Dosing and weighing for commercial transactions of your products
- Fan and tension cylinder to ensure the shaping of the big bag and of the internal pocket
- Vibrating table to ensure the densification of the product and to obtain a stable big bag
- U-shaped forks to remove the big bag by the handles without a pallet
Media
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Bulk bag filling unit - FlowMatic®03
Big bag filling system - Flowmatic 03
Containment, densification and gross weighing
The FlowMatic® 03 filling station is easily adjustable to pack big bags of different heights. The tension cylinder, fan and vibrating table ensure that the big bag is optimally shaped. The vibrating table ensures the deaeration of low-density bulk materials.
Bulk bag filling range
View our equipment in photos
FlowMatic® 03 filling bulk bag - Palamatic Process
Flowmatic 03® is a bulk bag filling solution suitable for a wide variety of business sectors.
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Integrated equipment:
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Features
Technical specification
| Rate | 10 to 20 big bags/h. |
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| Capacity | 2 ton/big bag |
| Manufacturing materials | Mild steel, 304L stainless steel |
| Installed power | 3 kW |
| Compressed air consumption | 0.9 Nm³/h. |
| Dust removal rate | 300 m³/h. |
Finishing touches: RAL 9006, micro-blasted, electropolishing
Average power consumption: 0.2kW
Operating pressure: 6 bar
Digital input: 6
Digital output: 6
Accuracy of the weighing chain: ± 500 grams
Maximum size of big bags: 1,550 (l ) x 1,550 (L) x 2,400 (H) mm
U-shaped forks: allow the removal of the big bag by the handles (optional)
Equipment integrated into the FLOWMATIC 03 model:
- Round hooking forks of the big bag: offers easier sliding of the big bag handles.
- U-shaped forks for attaching the big bag handles: allow the big bag to be evacuated directly through the handles using a forklift truck (no pallet is used).
- Support structure: the structure is manually adjustable in height to fit all types of big bags- Width adjustment: the spacing of the hooking forks is adjustable in width to optimize the filling operation but provides a greater stability of the flexible container on its pallet.
- Inflatable seal: the inflatable seal ensures a tight connection between the filling head and the big bag during the filling operation.
- Filling head: the filling head is designed in a double casing for volume balancing. The charged air is evacuated through the degassing line which can be connected to the dedusting network.
- Tension cylinder: the pneumatic cylinder is located on the deck of the suspension forks. It allows to bring the system for attaching the handles of the big bag to ergonomic height, to adjust to the different big bag heights and to give an optimal shape to the big bag thanks to the permanent tensioning during the whole conditioning phase. The big bag is perfectly filled without any risk of pocketing and can be handled safely, without any risk of it tipping over.
- Pre-inflation fan: implanted on the station, the fan ensures the shaping of the big bag equipped with an internal bag to facilitate its filling. A by-pass valve makes it possible to degas the fines that are captured by the double-cased tube during the conditioning phase.
Options
Available options
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Conveyor
The big bag placed upon the pallet is removed thanks to a motorized roller conveyor, thus optimizing production.
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Rotating head
System allowing the ergonomic implementation of the empty big bag. Designed using a high-strength bearing, a simple rotation (+ 180°/-180°) of the attachment system allows the operator to position the 4 handles of the big bag from his workstation.
The automatic release of the handles, once the big bag filled, completes the system and makes it a particularly suitable equipment for high packaging rates.
The enclosed unit incorporates the pre-inflation fan, allowing its use in difficult environments also subject to strong hygiene constraints.
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Mobile station
The bagging stations can integrate handling sleeves allowing the handling of the assembly on the forklift truck or pallet truck.
These mobile big bag packaging stations allow the conditioning of the big bags under separate feeding points or truck loading spouts.Versions with rails and wheels are available as standard at Palamatic Process.
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Hook - Handle
The equipment can be designed to accommodate big bags 1 handle big bags. A specific maintenance hook enables the positioning of the handle. This hook is set up on the height adjusting deck, thus keeping the system’s flexibility.
A curved feeding tube completes the system allowing to preserve a straight base on the big bag, ensuring an optimal filling.
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Automatic big bag release
Four articulated hooks are installed on the big bag reception deck. The automaton activated pneumatic cylinder controls the tilting of the hook at the end of the dosing process.
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Pallet unstacker
In order to automate the big bag filling station, we propose the installation of an automatic pallet unstacker.
The stacked pallets are stored in the warehouse, then feed one by one the big bag packing machine via a motorized conveyor.
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Grounding clamp
Mass braids equip the entire station. A quick connection point allows the grounding of the big bags, thus creating an equipotential connection of the unit.
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Platform
It facilitates access to the upper part of the big bag filling machine to allow the closing of the bagging head of the flexible container.
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Internal bag welding system
Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows the big bag to be sealed tightly by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (aluminum inner bag).
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Paint formulation
Processed powder: paint powder (polyester resin + fillers + additives + pigments) - Paint formulation - A manual container emptying station feeds a big bag filling system. The container unloading...Chemical
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Animal flour loading
Powders processed: feather flour, animal flour - Animal flour loading - Palamatic Process has set up a bulk bag packaging station with vibration and automatic releaseof the bulk bag.Food and Animal Feed
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Mineral packing
Processed powder: barite - Mineral conditioning - FlowMatic® 03: sealed filling of big bags with barite with automatic weighing.Minerals and building
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Process for food supplements
Processed products: Vitamin A, Vitamin E, Metasmart dry - Process for food supplements - Big Bag filling station with integrated weighing and vibrating densification table.Food and Animal Feed
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Premix compound packing
Treated powder: premix compound - Premix compound packing - Our customer, a specialist in PVC compounds and polymer composite materials, required the packing of its finished product - polymer...Chemical
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Packaging process optimization
Processed powder : fish meal - Big bags packaging - Output of 50 big bags/hFood and Animal Feed
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Filling bulk bags with fly ash
Processed powder: fly ash - Filling of big bags for building materials via gravity discharge from a silo.Minerals and building
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Bulk bag filling equipment for semi-automatic process in the fish food industry
Processed powders: meat meal and bone meal - Semi-automatic bulk bag filling stations - The installation consists in loading big bags under mixers without emitting dust.Food and Animal Feed
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Reconditioning of nickel hydroxide in battery manufacture
Processed powders: nickel hydroxide, nickel sulphate and sodium hydroxide Recovery of nickel hydroxide cake for reconditioning in super sacksEnergy
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