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PalSack® 01 Bag Filling Station - Containment, accuracy, cleanability
Our PalSack ® 01 bag filling machine is used to fill of all types of bags ranging from 5 to 50 kg.
Our engineering office offers customized solutions for your automatic bagging machines according to your implantation constraints and your flow rates. We define the customized and adequate solution together after visiting your site and according to your precise specifications.
Palamatic Process also offers a range of semi-automatic or automatic bag filling systems for open mouth bags.
The aim of the bagger is to package powdered or granular products in open mouth bags. The filling station is suitable for a large number of bags and is characterized by its ease of use.
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Rate3
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Automation3
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Containment5
Equipment advantages
- Minimized retention
- Compact design and cleanability of the system
- Rotary valve for product dosing
- Clamping ring
Media
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The bag packer is fitted with a weighing system that allows the gross weighing of the container.
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Skid for packaging of ingredients at the outlet of the atomization tower.
Closing of the bag after filling
Pulse bag sealing machine to weld the bag after the packing phase.
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The filling head is provided with clamps to hold the bag during the filling phase.
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A screw feeder with integrated anti-bridging device (Model D13) is positioned under the mixer on the ground floor and is used to feed the bag packer with an accuracy of plus or minus 20 g.
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The operator positions the bag between the inflatable seal and the clamping ring. By means of a pneumatic control, it allows the gasket to be inflated and connected in a airtight manner.
PalSack® - Big bag filling system
Integrated equipment :
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- Clamping ring
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- Drop through rotary airlock valve
- Magnetic detection
- Automation
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The pneumatic vacuum conveying cyclones feed the combined filling stations: sacks and big bags.
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The sealing machine allows a hermetic sealing of the bag after filling and after the vacuuming step of the bag.
Automatic bagging system
The upstream dosing device fills the bag. The volumes are balanced via the double jacketed filling tube.
Sack filling system
The bag filling station is fed by a big bag discharger. Once filled, the bags are discharged on a belt conveyor and then palletized using a bag manipulator.
Bag filling - PalSack® 01
The powder mixture (corn, colouring, flavourings, pyrophosphate and carbonate) is recovered by a screw feeder for bagging. Several filling heads are available to match the different types of bags (5-10-25 kg).
A magnetic bar is positioned in the bag filling mouth.
Industrial bag filling system - PalSack® 01
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Features
Technical specification
| Rate | 50 to 100 sacks/h. |
|---|---|
| Capacity | 5 to 60 kg/sack |
| Manufacturing materials | Painted steel, 316L stainless steel |
| Installed power | 1.5 kW |
| Compressed air consumption | 0.1 Nm³ |
| Dust removal rate | 100 m³/h. |
Weighing accuracy: +/- 40g
Inflatable seal: FDA
Operating procedure:
1- Bag installation
2- Docking of the bag (inflatable seal)
3- High speed filling of the bag
4- Weighing management
5- End of filling, deflation of the seal and evacuation of the bag
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Processing line for biscuit production factory
Processed powder: Crystal sugar - Line for biscuit factory - Food manufacturer that specializes in biscuits, chocolate and cocoa. The customer's process requirements involved the milling of granulated...Food and Animal Feed
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Clean room for packing
Processed powder: milk powder - Clean room for packing - A leading dairy and manufacturer of high value-added milk powder for the leaders in the infant market.Food and Animal Feed
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Packing of white, organic and brown sugar
Processed powders: refined white sugar and brown sugar - Packing of white, organic and brown sugar - Leader in Africa and the Mediterranean Basin in the sugar industry and vegetable oil industry.Food and Animal Feed
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Seaweed preparation
Processed product: seaweed - Seaweed preparation - Manufacturer of organic raw material for cosmetics.Fine chemical
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Cake mix
Processed powders: modified starch, sodium bicarbonate, fat powder, whipping base, gelatin, milled sugar - Cake mix - Company based in Saudi Arabia that manufactures and distributes dry food materials...Food and Animal Feed
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Natural food flavours
Processed powders: apetence factors, natural food flavours - Natural food flavour - The company, which is specialized in the manufacture of flavours for domestic animal feed, was looking to install a...Food and Animal Feed
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Aromatic herbs conditioning
Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station...Food and Animal Feed
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Foundation production line
Processed powders: silica and iron oxide - Foundation manufacturing line - The aim of the installation is the mixing and homogenization of the different ingredients.Fine chemical
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Transferring friable food products
Processed products: appetizers, snacks, chips and crackers - Continuous transfer of crackers - At the extrusion outlet, after the potato flour feed, the puffed crackers are directly collected to feed...Food and Animal Feed
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Grinding and packaging of finished products
Processed products: dried insects - Grinding and packaging of finished products - Workshop for processing and packaging products for the animal nutrition sector.Food and Animal Feed
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Turnkey solution for the screening, dosing and filling sacks with toxic materials
Treated powder: Lithium nickel manganese cobalt oxide - Turnkey solution for sieving, dosing and filling 22 kg bags of toxic powder. Improvement of ergonomics and operator safety.Energy
