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Screw feeder

  • Essai
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    Description
    volumetric screw feeder dosing
    ATEX certification Palamatic Process

    Weight or volume feeding for powders and granules

    The screw feeders provide a steady flow, progressive and controlled your bulk powders retained in a hopper. The addition of load cells allows more accurate dosing and control of the production process.

    Screw feeder range

     

     

    4 standard models D10, D11, D12 and D13, with flow rates from 24 to 6,458 liters/h.

    Palamatic Process powder feeders enable very high precision dosing of all bulk and raw materials with absolute safety.

     

    Models D10 D11 D12 D13
    Max theorical rates in l./h. 24 to 142 89 to 523 261 to 1,438 1,174 to 6,458

     

    • Dosage accuracy
      5
    • Hygiene
      4

    Loss-in-weight dosing assembly

     

    dosing palamatic process layout

     

     

    Micro-feeder

    High precision dosing

    The microfeeders are designed for continuous dosing applications of not very fluid powders and granules that tend to agglomerate.

    3 standard models: MD01, MD02 et MD03 with a flow rate from 1 to 780 dm³/h.

    MD microfeeders are used in all weighted or volumetric dosing installations. The body is made of polymer and/or food polymer. The other components are manufactured with 304L stainless steel, including bolts.

    Models MD01 MD02 MD03
    Flow in liters per hour 9 88 782

     

     

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    Equipment advantages

    - Regularity of flow

    - Anti bridging system included

    - Product compliance

    - Suitable for many materials

    - Easy and quick cleaning

    - Easy and quick maintenance

    View our equipment in videos

    Dismantling of the dosing unit

    The screw feeders provide a steady flow, progressive and controlled your bulk powders retained in a hopper. The addition of load cells allows more accurate dosing and control of the production process.

     

    Industrial screw feeder

    The screw feeders provide a steady flow, progressive and controlled your bulk powders retained in a hopper. The addition of load cells allows more accurate dosing and control of the production process.

    Industrial feeding

    The screw feeders provide a steady flow, progressive and controlled your bulk powders retained in a hopper. The addition of load cells allows more accurate dosing and control of the production process.

    View our equipment in photos

    easyclean screw conveyor feeder

    Easyclean screw feeder

    Carroussel for weight gain dosing.

    volumetric screw feeder palamatic process

    Range of screw feeders

    D range of Palamatic Process screw feeders for the dosing of bulk materials of all kinds.

    volumetric dosing color pigment animal flour

    Weight screw feeder

    The weight screw feeder provides controlled bulk material dosing.

    screw feeder dextrose milk powder

    Screw feeder hygienic design

    This version is designed to facilitate the quick disassembly of the dosing unit to facilitate the cleaning phases.

    screw feeder salt spices

    Weight feeder

    The D10, D11, D12 and D13 dispensers are compatible with the installation of servo load cells.

    screw feeder soya cornstarch

    Screw feeder Palamatic Process

    Screw feeder and stirrer for precise batch or continuous dosing with an accuracy of less than 3%.

    screw feeder wheat starch

    Screw feeder wheat starch

    Valve to stop the flow of bulk powders and prevent moisture from rising.

    screw feeder dextrose alumine

    Volumetric feeder

    Palamatic Process screw feeders are the ideal solution for volumetric or gravimetric filling of bulk materials or raw ingredients.

    volumetric screw feeder animal wheat

    Weight feeder

    Dosing spiral on industrial screw feeder.

    volumetric screw feeder carbon black

    Weight feeder Palamatic Process

    3 dosing systems:

    - Weight feeder by weight loss

    - Weight feeder by weight gain

    - Continuous weight feeder

    screw feeder tank filling

    Screw feeder tank gilling

    Dosage and sprinkling of ethyl cellulose in a agitated reactor under the bag dump station. The loading time is about 30 minutes, i.e. a sprinkling rate of : 31.1 kg/hour.

    volumetric screw feeder activated carbon

    Volumetric screw feeder

    Batching of food spices (curry) for the preparation of pre-prepared dishes.

    Screw feeder for volumetric dosing of sulphate

    Volumetric dosing Palamatic Process

    The Palamatic Process volumetric screw dispenser is used to perform a uniform, progressive and controlled flow of your bulk materials retained in the hopper. 

    volumetric screw feeder milk powder

    Volumetric dosing bulk materials

    The weight dosage is used to automatically introduce bulk materials by batch or continuously.

    volumetric feeder starch

    Weight feeder system

    The industrial dosing unit is installed on a stable platform with a very precise weighing system. The system works by weight gain or loss and achieves an accuracy of 1%.

    dosing skid pneumatic conveying seeds palamatic process

    Sack discharging with screw feeder

    Mobile dosing skid for seeds conveying.

    screw feeder powder process

    Screw feeder bulk materials

    Dosing system for sprinkling ethyl cellulose.

    pneumatic conveying dosing skid

    Bag dump station with screw feeder

    3 types of dosing screws: 

    - Pig tail

    - Ribbon helix blade

    - Helix with inner tube

    vacuum conveying dosing skid

    Bag dump station with screw feeder

    3 types of dosing screws: 

    - Pig tail

    - Ribbon helix blade

    - Helix with inner tube

    vacuum conveying dosing skid sowing industry

    Pneumatic conveying and dosing

    Complete conditioning system (feeder, weighed filling station) mounted on a mobile frame, facilitating the cleaning of the unit.
    The mobile frame is positioned at the outlet of the magnetic separator. The connection is done manually by BFM® flexible fitting.

    screw dosing system

    Screw dosing system

    The installation consists of discharging bags of Ethylcellulose into a bag dump station and dosing the Ethylcellulose powder from this dump station to a gravitarily fed dissolution reactor (agitated vessel).

    conveying screw dosing skid

    Screw feeder Palamatic Process

    Weighing of the assembly in order to inform the process on the quantity of metered bulk material. The screw feeder is installed on 3 load cells. To avoid any weighing interference, the dosing unit is connected by a flexible fitting.

    micro dosing palamatic process

    Micro-feeder

    Microfeeders are mainly used for continuous dosing of bulk materials and granules that are not very fluid and tend to agglomerate.

    internal view screw feeder

    Internal view screw feeder

    Internal view of the Palamatic Process powder feeder.

    weight dosing

    Weight screw feeder

    For a controlled dosing of raw ingredients.

    weight feeder

    Weight feeder

    Weight dosing or weighing dosing is a way of guaranteeing a constant weight for each raw ingredient.

    screw feeder process

    Screw feeder process

    The hygienic design simplifies and shortens the cleaning process while optimizing its efficiency.

    screw feeder palamatic process

    Screw feeder D11

    The upstream dosing device fills the bag. The volumes are balanced via the double jacketed filling tube.

    screw feeder palamatic process

    Screw feeder D11 Palamatic Process

    Screw feeder for a mixing and packing line.

    bulk powder pneumatic conveyor

    Pneumatic washing powder conveying

    Discharge of big bags of bleaching agents for feeding a tank.

    peanuts screw feeder palamatic process

    Peanuts screw feeder

    Dosing of peanuts for continuous feeding of a grinding line.

    sack dumping screw feeder

    Sack dumping with screw feeder

    Deconditioning of milk powder for the production of dairy products.

    sack dumping screw feeder

    Sack dumping screw feeder Palamatic Process

    Deconditioning of milk powder for the production of dairy products.

    micro dosing powder handling

    Micro dosing bulk materials

    Preparation and dosing station for metal powders.

    bulk handling vibrating feeder

    Pharmaceutical powder dosing

    Preparation and dosing station for metal powders.

    Technical specification

    Flow rates may be adjusted with the installed frequency regulator. In these applications, the motors integrate forced ventilation.

    There are 4 models:

    • D10: up to 142 l/h
    • D11: up to 523 l/h.
    • D12: up to 1,438 l/h.
    • D13: up to 6,458 l/h.

     

    Models Theorical flow
      Dosing tool Hourly plage Reducer ratio Fixed speed throughput rate Variable speed throughput rate
    (frequency variator)
      Type dm³/h. 1/... dm³/h. dm³/h min. dm³/h max.
    D11 1 - 4 - D 0.7 10
    15 (std)
    28
    40
    98
    65
    35
    24
    14
    9
    7
    3.5
    70
    48
    25
    17
    3 0.6 10
    15 (std)
    28
    40
    82
    56
    29
    20
    12
    8
    4.3
    2.6
    60
    40
    21
    15
    5 0.64 10
    15 (std)
    28
    40
    90
    60
    32
    22
    13
    8
    4.5
    3
    64
    43
    23
    16
    7 0.95 10
    15 (std)
    28
    40
    133
    88
    47
    33
    18
    12
    6.5
    4.7
    95
    64
    34
    23
    D12 1 - 2 - B 0.7 10
    15 (std)
    28
    40
    798
    530
    399
    285
    199
    108
    74
    57
    40
    28
    570
    382
    285
    205
    143
    3 0.6

    10
    15 (std)
    28
    40

    616
    410
    308
    220
    154
    84
    57
    44
    31
    21
    440
    295
    220
    158
    111
    4 - 5 - D - E 0.64 10
    15 (std)
    28
    40
    1,036
    688
    518
    370
    259
    140
    96
    74
    51
    37
    740
    496
    370
    266
    185
    D13 1 - 2 - B 5.7 10
    15 (std)
    28
    40
    3,640
    2,418
    1,820
    1,300
    910
    494
    338
    260
    181
    130
    2,600
    1,742
    1,300
    936
    650
    3 4.4 10
    15 (std)
    28
    40
    1,904
    1,265
    952
    680
    476
    258
    177
    136
    95
    68
    1,360
    911
    680
    489
    340
    4 - 5 - D - E 8.4 10
    15 (std)
    28
    40
    4,158
    2,762
    2,079
    1,485
    1,039
    564
    386
    297
    208
    149
    2,970
    1,990
    1,485
    1,070
    742
     

    Composition of the feeder:

    explosed view industrial feeder

    1. Body
    2. Homogenization tool ensuring perfect powder down flow
    3. Output tube
    4. Dosing screw
    5. Sealing rings included, exchangeable
    6. Support plates for gear motor attachment
    7. Buffer hopper

     

    Examples of installations: 

    Vacuum pneumatic conveying, manual sack dumping unit and bucket filling.

    example feeder implantation

     

    Available options

    • Dosing tools - Bulk material and powder handling
      Dosing tools - Bulk material and powder handling

      Dosing tool

      • RECTANGULAR ROTOR WITHOUT AN INNER TUBE
        Light materials, granular bulk materials, pellets, PVC, polymers in pellets.
         
      • BAND ROTOR WITH INNER TUBE
        Heavy materials which tend to settle, heavy oxides, clays.
         
      • ROUND ROTOR WITHOUT INNER TUBE
        Light materials, granular bulk materials, pellets, PVC, polymers in pellets.
         
      • SCREW WITH FLIGHT
        Heavy, fluid materials, metal granules.
         
      • SCREW WITH CONICAL POLYMER TUBE
        Mixtures of materials with various size grading.
    • Hopper on screw feeder
      Hopper on screw feeder

      Feeder on hopper

    • Dosing scales
      Dosing scales

      Weighing system

      For a precise weight feeder.

      3 load cells system to inform the process about the quantity of powder introduced.

    • Screw feeder with vertical outlet
      Screw feeder with vertical outlet

      Feeder cylinder extremity

      For a 90° powder output.

    • Manufacture of coated peanuts

      Processed bulk solids: roasted/caramelized peanuts - Manufacture of coated peanuts - This factory develops and markets chocolate based products.
    • Spice dosing

      Processed powder: spice mixture with an apparent density of 500 kg/m³ - Spice dosing - The customer was looking to replace his manual dosing system, in the small-size packaging room, with a weight...
    • Skid for metallic powder

      Processed powders: metallic powder (bulk density 5) - Skid for metallic powder - The powder is vacuumed from its initial packaging and stored in a drying tank.
    • Hair cream manufacturing

      Processed powders: potassium persulphate and sodium persulphate - Hair cream manufacturing - A major French industrial group manufacturing cosmetics products wanted to install a new production line in...
    • Natural food flavours

      Processed powders: apetence factors, natural food flavours - Natural food flavour - The company, which is specialized in the manufacture of flavours for domestic animal feed, was looking to install a...
    • Aromatic herbs conditioning

      Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station...
    • Discharge, Feed and Grinding Line

      Processed bulk material: Lysine - Grinding Line - Facility for one of the world's leading animal nutrition companies.
    • Deconditioning of food powders

      Processed powders: wheat starch, potato starch, salt, egg white and sugar - Deconditioning of food powders - The customer is a Breton cannery specialized in the manufacture of surimi.
    • Incorporation of detergent products

      Processed bulk materials: Benzotriazole and Tolytriazole - Incorporation of detergent products - The client is the Europe's leading supplier of household cleaning products and private brand toiletry...
    • Disinfectant packaging

      Processed powders: sodium carbonate, acid... - Disinfectant packaging - Production line of cleaning products for the maintenance of livestock buildings.
    • Injection of sodium bicarbonate

      Bulk material processed: sodium bicarbonate - Injection of sodium bicarbonate - The Palamatic Process pin mill plays an important role since the grain size has a direct impact on the efficiency of the...
    • Foundation production line

      Processed powders: silica and iron oxide - Foundation manufacturing line - The aim of the installation is the mixing and homogenization of the different ingredients.
    • Recycling of milk powder by micronization

      Processed powder: dairy product flakes, density 400 to 500 µm - Recycling of milk powder by micronization - The installation consists of the dosing, transfer, grinding and reconditioning of the milled...
    • Tomato powder process

      Processed product: tomato powder - Industrial process for tomato products - The application requested by the customer is the filling of big bags and cartons at the outlet of the atomization tower
    • Preparation of spice mixtures

      Processed products: spices - Preparation of spice mixtures - The objective is a spice blending line with cleanability of the equipment and recipe flexibility.
    • Dry products dosing for dry mixing

      Processed powders: whey, sugar, flavorings - Dry products dosing for dry mixing - Preparation line for the manufacture of ice cream with unitary dosage of different ingredients according to the recipe...
    • Powdered sugar packaging

      Processes powder: powdered sugar - Powdered sugar bagging - Our client is a company specializing in sugar manufacturing with a need to increase production capacity to meet the rising demand by global...
    • Weighing, conveying, dosing and transfer

      Products processed: snack cakes (starch, rice flour, oats) - Weighing, conveying, dosing and transfer - Extraction from big bags and sacks to feed a kneading tank.
    • Production of polyethylene flakes

      Processed powder: polyethylene - Production of low-density polyethylene - Company in the petrochemical industry: Installation of 2 bulk bag packaging lines.
    • Process for feeding mixers

      Processed powders: potato flakes, semolina, salt, breadcrumbs - New workshop for the production of fillings - Unloading, transfer, storage, dosing.
    • Black mass treatment process

      Treated powder: black mass - Black mass treatment process - Process to unload the black mass from bulk bags, precisely dose and repulp it with water, without clogging reactions or dust emissions from...
    • Drum unloading enclosure

      Processed product: Triuranium octoxide (U3O8) – Drum tipping station - The installation concerns the installation of a production system that empties, transfers and doses drums of a toxic product...
    • Process for mixing dry ingredients

      Processed Materials: Granulated Sugar, Rebaudioside M, Cocoa Powder and various minor ingredients - Process for mixing dry ingredients - The new facility expansion project required the capabilities of...
    • Turnkey solution for the screening, dosing and filling sacks with toxic materials

      Treated powder: Lithium nickel manganese cobalt oxide - Turnkey solution for sieving, dosing and filling 22 kg bags of toxic powder. Improvement of ergonomics and operator safety.
    • Optimization of copper foil processes

      Processed powders: carbon black, diatomaceous earth - The aim is to ensure perfect incorporation of these powders into the copper foil manufacturing process.
    • Spice blending process

      Products processed: spices - Spice mixing process - Improvement in dosing precision, ingredient traceability and overall productivity of the production process.
    • Feeding a multi-ingredient mixing line

      Products processed: accelerators, antioxidants, anti-ozone, vulcanization agents, pigments, plasticizers, reinforcing agents and resins - Supply of a multi-ingredient mixing line - The objective of...
    • Automation of the feeding process

      Products processed: gluten flour, ascorbic acid, emulsifiers, enzymes, seeds and yeasts - Automation of the feeding process - Improvement of the preparation of premixes, quality and production...
    • Animal feed mixing process

      Processed powders: minerals, vitamins, trace elements - Animal feed mixing process - Optimization of the preparation of product mixes on a manufacturing line using the DosingMatic® Master.
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    ADDITIONAL EQUIPMENT

    Bag filling - PalSack®01

    Weighing, Management of dosing speeds, Containment, Packaging for open...

    Flexible fitting, BFM® Fitting Sleeve

    Flexible system, Hygiene, Safety, No tools needed for disassembly

    Industrial mill - 4 models

    Powders micronization

    Vibrating feeder

    Extraction and weighing, Up to 2 t./h., Fragile or abrasive materials...

    Rotary valve

    Stop or control the bulk materials flow, Sanitary applications...

    Come and test our equipment in our test plant

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