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BULK BAG FILLING - Confined packaging for all types of super bags
Palamatic Process designs FIBC / big bag filling and packing equipment for the loading and storing of bulk solids and powder materials. Our filling stations can be seamlessly integrated upstream or downstream of existing process lines. The FlowMatic® 01 bulk bag filling system has a loading capacity ranging from 10 to 20 big bags per hour and requires only one person for operation.
This model is a cost-effective solution for simple bulk solid packaging processes.
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Automation1
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Rate2
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Overall dimensions5
Operating procedure:
1.Positioning of the big bag on the packing station
2.Airtight fixing of the big bag filling sleeve by inflatable seal
3.Big bag filling
4.Evacuation of the big bag with a forklift truck or a pallet truc, by the handling pallet or by the handles of the big bag
The airtight connection of the filling sleeve with an inflatable seal offers an airtight packaging of all types of big bags. The big bag removal can be conducted with a forklift truck or a handling pallet.
Main characteristics of the filling machine:
Palamatic Process has developed a complete range of packaging stations for big bag handling (FIBC, super sack, jumbo bag, bulk bag) to meet the needs of industries. The FlowMatic®01 model is the effective solution for the simple packaging of bulk and powdery products.
Equipment advantages
- Width adjustment capable hooks for tensioning and optimal filling of all types of big bags
- Filling head with double casing prevents pressure build up of the big bag during packing operation
- Height adjustment of the loading hooks allows for operational flexibility
- Removal of the big bag possible with forklift or pallet truck
Media
View our equipment in videos
Bulk bag filling systems - FlowMatic® 01
Big bag filling system - Flowmatic 01
Palamatic Process has developed a complete range of packaging stations for big bag handling (FIBC, super sack, jumbo bag, bulk bag) to meet the needs of industries. The FlowMatic®01 model is the effective solution for the simple packaging of bulk and powdery products.
Bulk bag filling range
10 models of big bag filling systems
View our equipment in photos
FlowMatic® 01 - Big bag packaging
Bulk material handling equipment for big bag filling
Double station: big bag filling
Process line for filling big bag with starch
Ultrasonic probe on bulk bag filling station
Complete processing line for the management and preparation of premixes
Big bag filling: food powder processing line
Cocoa packaging line with sieving
big bag filling station
Filling with a inflatable seal ensures airtight packing of all types of big bags
Bulk bag charger FlowMatic® 03
Combined station for packing big bags and drums for the chemical industry
Big bag packaging
Process filling line of barite in big bags: FlowMatic® 01
Big bag packing Palamatic Process
Packing in big bags of white sugar and crystal sugar: big bag filling line with a capacity of 40 big bags per hour
Big bag filling
Preparation of infant milk powder
Conveyor on bulk bag filling station
Big bag filling in hygienic zone (white zone) of sugar
Double station: big bag filling
Iron hydroxide mixing and conditioning line
big bag and drum filling equipment
Filling line for packing plastic materials in drums and big bags
Filling hopper for big bag
Process line for mixing and packing phytotherapeutic materials
Big bag packaging
Industrial line for sugar processing
Through screw conveyor to feed the big bag filling machine
Trough screw for feeding the big bag filling station
Features
Technical specification
| Rate | 10 to 20 big bags/h. |
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| Capacity | 2 tons/ big bag |
| Manufacturing materials | Painted steel, 304L stainless steel |
| Installed power | 0.2 kW |
| Compressed air consumption | 0.1 Nm³/h. |
| Dust removal rate | 300 m³/h. |
Finishing touches: RAL 9006, microblasted, electropolishing
Operating pressure: 6 bar
TOR input: 0
TOR output: 1
Maximum dimensions of the big bags: 1,550 (l) x 1,550 (L) x 2,400 (H) mm
U-shaped forks: enables the removal of the big bag with the forks (optional)
Equipment integrated to FLOWMATIC model 01:
- Big bag loops round hooking forks: provides easier sliding of the big bag handles.
- U-shaped forks for attaching the handles of the big bag: enables the removal of the big bag directly from the handles with a forklift truck (no use of pallets).
- Support structure: the structure is manually height adjustable so it can be adapted to any type of big bag.
- Width adjustment: the center distance of the forks is width adjustable to optimize the filling operation but provides an increased stability of the flexible container on the pallet.
- Inflatable seal: The inflatable seal ensures an airtight connection between the filling head and the big bag during its filling.
- Filling head: the filling head is designed in a double casing for volume balancing. The charged air is evacuated through the degassing line which can be connected to the dedusting network.
1. Round forks
2. Support structure
3. Width adjustment
4. Inflatable seal
5. Filling head
Options
Available options
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Connection under sleeve
This equipment ensures a completely airtight connection for the big bag. The diameter is defined depending on the big bag or of the tightening ring.
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Conveyor
The big bag placed upon the pallet is evacuated by a motorized roller conveyor, thus optimizing production.
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Hook - Handle
The equipment can be designed to accommodate big bags 1 handle big bags. A specific maintenance hook enables the positioning of the handle. This hook is set up on the height adjusting deck, thus keeping the system’s flexibility.
A curved feeding tube completes the system allowing to preserve a straight base on the big bag, ensuring an optimal filling.
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Automatic big bag release
Four articulated hooks are installed on the big bag reception deck. The automaton activated pneumatic cylinder controls the tilting of the hook at the end of the dosing process.
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Pallet unstacker
In order to automate the big bag filling station, we propose the installation of an automatic pallet unstacker.
The stacked pallets are stored in the warehouse, then feed one by one the big bag packing machine via a motorized conveyor. -
Load cells
We incorporate load cells and an operator interface which ensure that the big bags are packed very accurately.
Our bagging systems ensure you a commercial weighing. The protected integration of the load cells ensures an excellent service life of the equipment.Additional options specific to big bag weighing such as communication in profibus mode or printing a weighing ticket can be integrated.
Our weighing partners are: Precia Molen, Sartorius, Master-K, Mettler Toledo, Philips, Siemens, Vishay Nobel.
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Grounding clamp
Mass braids equip the entire station. A quick connection point allows the grounding of the big bags, thus creating an equipotential connection of the unit.
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Platform
It facilitates access to the upper part of the big bag filling machine to allow the closing of the bagging head of the flexible container.
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Internal bag welding machine
Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows the big bag to be sealed tightly by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (aluminum inner bag).
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Vibrating table
In order to deaerate the product, a vibrating table activated by two electric motors optimizes the filling of the big bag.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Compounding line
Processed products: plastic granules - Compounding line - Installation of a big bag and Flowbin emptying station containing powdery or granulated powders in a buffer hopper.Chemical
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Preparation of dried fruit recipes
Processed products: dried fruit - Preparation of dried fruit recipes - This installation involves the feeding of dried fruit to a mixer. The various dried fruits are stored in bags, boxes and big bags...Food and Animal Feed
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Spray tower for packaging feed
Processed powders: skim milk powder / whole milk powder. Client in Africa.Food and Animal Feed
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