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Big bag emptying station with unlacing cabinet - Standard big bag unloading equipment
Rate: 10 to 30 big bags/h.
Capacity: 2 tons/big bag
The EF0 big bag unloading station is a standard model that has been designed to ergonomically empty big bags and facilitate their safe handling. The structure is adjustable to easily adapt to different bulk bag sizes and loading methods.
The EF0 big bag emptying equipment offers 3 types of loading models: hoist, forklift, and low structure.
Palamatic Process has developed big bag unloading stations to meet the needs of various industries feeding their bulk material into their production process via FIBC packages.
As standard, Palamatic Process offers two sizes to accommodate common width dimensions of big bags: 1,250 mm and 1,500 mm. This station also allows the unloading of big bags and the use of an electric hoist, forklift or low structure design for spaces with restrictive clearances.
A big bag handling cross is provided by Palamatic Process to allow for the safe handling and loading of the big bags.
Equipment advantages
- Anti-overflow tube for containment of the material flow during unloading.
- Safety screen to prevent foreign objects entering downstream process.
- Vibration tray to facilitate material flow.
- Safety baffle to secure the loops of the bulk bag for safe handling.
Media
View our equipment in videos
Gamme Easyflow - Vidange big bag
Vidange big bag : Palamatic Process
View our equipment in photos
Big BAG UNLOADING SYSTEM
The big bag unloading station is used to empty big bags using an electric hoist installed at the top of the structure. The hoist has a lifting capacity of 2 tons.
Big bag discharging - Untying box
The standard big bag discharger is fitted with a dust containment enclosure. This dust containment enclosure consists of a sealed door.
Big BAG EMPTYING LINE
An anti-overflow tube is an integrated feature on this big bag unloading station. This provides containment, around the big bag cuff, of the bulk material flow during the emptying cycle. This feature provides ergonomics and safety for the operator.
SUPER SACK UNLOADING
The big bag emptying station is fitted with a bulk bag hanger. This station is height adjustable in order to adapt to big bags of different dimensions.
FIBC discharging Palamatic Process
The dust containment enclosure with sealed door provides safe and ergonomic access to the big bag spout.
deconditioning line
Standard big bag discharging stations with electric hoist loading. Width of the big bag passage: 1 250 & 1500 mm.
BIG BAG UNLOADING
The big bags are emptied to feed the storage tanks downstream by a pneumatic conveying system. The material feed is controlled by loss in weight load cells positioned under the big bag discharge station.
Big bag unloader food industry
The standard big bag discharger model is used to decondition all types of powders and bulk materials.
FIBC unloader industrial mixer feeding
Discharge of big bag and hoist loading.
Big bag passage width: 1250 & 1500 mm.
BIG BAG UNLOADING STATION
The placement of the big bag on the bulk material unloading station is conducted by an operator via a forklift, electric hoist, etc.
Big bag discharging system
EasyFlow® EF01 loading with electric hoist: 10 to 30 big bags/h.
Big bag discharging - Untying box
The standard big bag discharger is fitted with a dust containment enclosure. This dust containment enclosure consists of a sealed door.
FIBC unloading unit
Bulk discharging - Stripping box
Big bag discharging - Dust containment enclosure - Forklift truck loading.
Big bag discharging - Stripping box Palamatic Process
Big bag discharging - Dust containment enclosure - Forklift truck loading.
Big bag emptying system
A 5-point big bag hanger is fixed to the handles of the big bag. A central hook can be installed on the hanger to handle big bags with one loop.
Big bag emptying system - unlacing cabinet - low structure
As an option, a tubular conveying screw is also available for the malodextrin conveying process.
Forklift truck loading - unlacing cabinet
Discharge of calcium carbonate for the production of cosmetic products.
Forklift truck loading - unlacing cabinet
The tubular screw is used for conveying the raw material when discharging the big bag.
Forklift truck loading - unlacing cabinet - big bag discharging
Unlacing cabinet big bag discharging system.
Integrated pneumatic slide valve to regulate the flow rate.
Big bag discharging
Fibc unloader
Trough screw under big bag discharge
The fibc emptying station feeds a trough screw connected to a tank via a connecting sleeve.
BIG BAG UNLOADING STATION WITH VIBRATORY SIEVE
While emptying the big bag, the powder falls directly into a vibrating screener for quality control of foreign contaminants and agglomerates.
Big bag discharging Palamatic Process
Big bag emptying station with an access platform. A stainless steel hopper is integrated into the equipment. An optional massage system is installed to facilitate the flow of powders.
FIBC unloading
Big bag unloading
In the cosmetics sector, this project involves the treatment of persulphate through a big bag emptying station and integrated pneumatic conveying.
Big bag unloader - Unlacing cabinet
Containment when opening the dust containment enclosure.
Big bag unloader
Big bag discharging of sugar
When emptying the big bag, the sugar is conveyed by means of a tubular screw conveyor.
BIG BAG UNLOADING OF DRIED EGG BULK POWDER
Unloading egg-based food powder for the supply of the downstream production process.
Big bag discharging system - Chemical industry
The bulk material is unpacked from the big bag. Then the tubular screw transports the powder into a storage tank.
Big bag discharging system - Unlacing cabinet
Big bag discharger with a rotary airlock valve with lateral flow.
Big bag discharging system - Unlacing cabinet
This installation is designed and built to meet the main expectations of users, namely: ergonomic equipment in a healthy, easily cleanable environment with increased functionality.
Big bag discharger unlacing cabinet
The station's standard big bag discharge model has been designed to ergonomically unpack the big bags and facilitate their handling. The structure is adjustable to easily adapt to the different dimensions of the big bags.
Unlacing cabinet on big bag discharger
Flow control valve to regulate the discharge rate.
BIG BAG UNLOADING FOR THE MINERAL AND BUILDING MATERIALS INDUSTRY
Big bag unloading stations with electric hoists for powder processing operations in the building materials industry.
Low structure - Unlacing cabinet
Big bag discharge that fits all sizes of big bags.
COMBINED BIG BAG UNLOADING AND BAG DUMP STATION
Big bag and bag dump system for an industrial production line involving raw ingredient input for bulk material handling processes.
Features
Technical specification
| Technical data sheet | Loading method | |||
|---|---|---|---|---|
| Hoist | Forklift | Low structure | ||
| Capacity | 2 tons | 2 tons | 2 tons | |
| Material of construction for contact parts | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | |
| Material of construction for non-contact parts | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | |
| Ergonomic height of access to the big bag | 1,500 mm | 1,600 mm | ||
| Dust removal rate required | 800 m³/h.* | 800 m³/h.* | ||
| Output | 1 | |||
| Entrance | 1 | |||
| Installed power | 0,1 kw vibration | 1,50 kw and 0,75 kw hoist | 0,1 kw vibration | 0,1 kw vibration |
* May vary according to the product treated
Features on standard versions (excluding options):
- Self-supporting structure with electric hoist and tracking rail: allows the safe installation of big bags via the electric hoist by all operators (for loading by hoist and trolley)
- 5-point handling cross: supports inner liner of big bags. A central hook can be used to handle big bags with one handle (For all 3 types of loading methods).
- Electric hoist: 2 ton lifting capacity - chain, cable or strap design (for hoist loading).
- Deposit tray: ensures the big bag is held during emptying and secures handling operations (For all 3 types of loading methods).
- Vibrating motor: ensures vibration of the deposit tray for the extraction of the powder
- Sealing skirt: optimizes the dust containment at the bottom of the big bag (For loading by hoist and low structure)
- Unlacing cabinet with dust tight door: offers secure and ergonomic access to the big bag drain cuff (For all 3 types of loading methods)
- Dust collection connection: allows the station to be connected to the dust collection network
- Handling forks to allow the pickup by the forklift truck
- Safety grid: ensures a clean powder supply without foreign objects (mesh size 50 mm x 50 mm)
- Anti-overflow tube: contains the product flow in the unlacing box and facilitates loading of the big bag by the operator (low height design)
The stations can be built in painted carbon steel, hot-dip galvanized steel, 304L stainless steel or 316L stainless steel. The parts in contact with the bulk material and the structure can be made of different materials.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Infant milk powder preparation
Product concerned: infant milk powder - Infant milk powder preparation - Industrial specialized in baby food production - The process consist of conditionning infant milk powder in diverse containing...Food and Animal Feed
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Activated carbon feeding
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Kibbles manufacturing
Powders processed: palatability enhancers, flavours for dog and cat food - Kibbles manufacturing - Company SPF. To cope with its development, the French company SPF, the "petfood" branch of the...Food and Animal Feed
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Loading of chopper mixer
Processed powder: bukwheat flour - Loading of chopper mixer - Agri-food company positioned number one in self-service fresh food catering. The company wanted a system for emptying big bags filled with...Food and Animal Feed
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Preparation of milky drink
Processed powders: milk powder and sugar - Preparation of milk drinks - Agribusiness group in the Island of Reunion, this company is a leader in most markets in which it operates: fresh dairy products...Food and Animal Feed
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Icing sugar line
Processed powder: starch and granulated sugar - Icing sugar line - French sugar cooperative company - Supply and commissioning of a set of machines for the production of icing sugar and starch to feed...Food and Animal Feed
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Ferric sulphates process
Powder processed: ferric sulphate - Ferric sulphate unit - This company in the construction industry offers different types of products such as cement, lime, binders....Minerals and building
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Cement storage
Processed powder: cement - Cement storage - Cement manufacturer in Reunion Island.Minerals and building
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Process of plasterboard production
Processed powder: plaster - Process of plasterboard production - French company producing and selling plaster, products derived from plaster and products based on expanded polystyrene.Minerals and building
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Compounding line
Processed products: plastic granules - Compounding line - Installation of a big bag and Flowbin emptying station containing powdery or granulated powders in a buffer hopper.Chemical
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Tanning product
Processed powders: chemical additives - Tanning product - The great diversity of the products and their varied packaging meant that this plant had long been looking for a system that would reduce the...Chemical
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Supply for battery manufacturing
Processed powder: cadmium oxide - Supply for battery manufacturing - The objective of this installation is to protect operators by avoiding the constraint of the working suit, which is very badly...Chemical
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Seaweed preparation
Processed product: seaweed - Seaweed preparation - Manufacturer of organic raw material for cosmetics.Fine chemical
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Hair cream manufacturing
Processed powders: potassium persulphate and sodium persulphate - Hair cream manufacturing - A major French industrial group manufacturing cosmetics products wanted to install a new production line in...Fine chemical
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Sludge liming
Processed powder: Lime - Sludge liming - Manufacturer of dairy products - The project consists of adding lime at the outlet of the filter press for the treatment of water from the manufacturing...Water and smoke
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Adblue - Urea- DeNOx
Processed powders: solid urea, demined water and liquid urea - Adblue, Urea, Denox - Supplier of DeNOX solutions for thermal power plants to reduce nitrogen oxide emissions.Water and smoke
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Resin and gel coat manufacturing
Processed powders: maleic anhydride, Epo Kukdo - Resin and gel coat manufacturing - The customer is one of the world leaders in the production of structural resins for the building, automotive, water...Chemical
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Dosing in a cutter mincer mixer
Processed powder: starch - Dosing in a cutter mincer mixer - The process is designed to feed a shredder in a controlled way. It consists of an EasyFlow® EF big bag deconditioning system, a VFlow®...Food and Animal Feed
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Animal nutrition food supplements
Processed powders: silica, clay, calcium carbonate, lithothamnium - Animal nutrition food supplements - This customer is a producer of specific mixtures of botanical extracts. In order to ensure its...Food and Animal Feed
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Loading of activated carbon
Processed powders: activated carbon - Loading of activated carbon - Installation for the world's leading supplier of coal for energy purposes.Chemical
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Truck loading with amino acids
Processed powder: amino acids - Truck loading with amino acids - This facility concerns a major player in the production and marketing of amino acids for animal feed.Food and Animal Feed
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Truck and wagon loading
Processed powder: adipic acid - Truck and wagon loading - The installation is especially designed to meet all the customer's constraints, in particular operation of the installation at a flow rate of...Chemical
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Bulk truck loading
Processed powder: polypropylene - Bulk truck loading - This powder handling line is designed to feed granules into trucks at a high rate of 25 t/h. The production requirement is to create neither...Chemical
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Cementation of nuclear waste
Processed powders: Cement + filler, lime and calcium nitrate - Cementation of nuclear waste - This process is intended for the cementation of fines and resinsEnergy
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Aromatic herbs conditioning
Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station...Food and Animal Feed
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Loading of ingredients for the production of beverage
Processed materials: citric acid, potassium sorbate, sodium benzoate... - Loading of ingredients for the production of beverage - This installation concerns a new production line in a new building of...Food and Animal Feed
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Deconditioning of food powders
Processed powders: wheat starch, potato starch, salt, egg white and sugar - Deconditioning of food powders - The customer is a Breton cannery specialized in the manufacture of surimi.Food and Animal Feed
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Perlite conveying
Processed powder: perlite - Perlite unloading, dosing and conveying - This mineral handling facility consists of an EasyFlow® 125 big bag deconditioning station.Minerals and building
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Incorporation of detergent products
Processed bulk materials: Benzotriazole and Tolytriazole - Incorporation of detergent products - The client is the Europe's leading supplier of household cleaning products and private brand toiletry...Chemical
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Calcium carbonate loading
Processed Materials: calcium carbonate, aluminum oxide, titanium dioxide, silica - Calcium carbonate loading into storage tank - For this project our client company is a specialist in the manufacture...Chemical
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Shampoo production line
Processed material: wax, parafin - Shampoo manufacturing - Automated loading of tanks (melters) for the preparation of shampoo.Fine chemical
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Dissolution of urea
Processed materials: liquid urea - Dissolution of urea - The 500m² facility consists of the production unit, polypropylene and HDPE storage tanks and storage of solid urea big bags.Water and smoke
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Dry products dosing for dry mixing
Processed powders: whey, sugar, flavorings - Dry products dosing for dry mixing - Preparation line for the manufacture of ice cream with unitary dosage of different ingredients according to the recipe...Food and Animal Feed
-
Déconditionnement et alimentation de cuves de préparation
Processed powders : Frying batter (flours, starches, spices, colourings...) - The installation concerns a pre-mixing line of ingredients for the food industry.Food and Animal Feed
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Manufacturing process for sealants
Processed powder : Sodium hypophosphite - Manufacture and installation of a new turnkey process line for the production of coatings and sealants in an ATEX hazardous location.Chemical
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Process for feeding mixers
Processed powders: potato flakes, semolina, salt, breadcrumbs - New workshop for the production of fillings - Unloading, transfer, storage, dosing.Food and Animal Feed
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Optimization of copper foil processes
Processed powders: carbon black, diatomaceous earth - The aim is to ensure perfect incorporation of these powders into the copper foil manufacturing process.Energy
