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Description
The FlowMatic® 04 Flex-Ergo is a flexible station, manufactured to provide maximum ergonomics to operators who package bulk bags thanks to its hydraulic lifting table or its structural cylinder. Thanks to the integration of the hydraulic system (lifting roller table or structural cylinder), the access height to the handles and the sleeve of the super sack always remains at the right height for the operator.
The single access platform incorporates a single level to avoid any risk of falls for packaging operators. Ergonomics is pushed to its maximum for a constrained overall budget.
Thanks to the FlowMatic® 04 Flex-Ergo bulk bag packaging station, you can condition your powders in 500kg or 1,000kg bulk bags with high or low density products while always keeping the same height of access to the bulk bags.
The Palamatic Process range of bulk bag packaging machines allows you to choose the installation adapted to all your constraints.
Objective:
No longer have operators go up and down, but rather have big bags go up and down. The hydraulic solution ensures an ergonomic, safe and efficient station!
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Ergonomics5
Equipment advantages
- Automatic pallet feeding
- Installation of bulk bags at constant height
- Automatic weighing and dosing of big bags
- Densification by vibration (option)
- Closure of bulk bag cuffs at ergonomic height
- Evacuation of packaged big bags automatically on pallet and conveyor
- Single-level platform with a dedicated area for empty pallets and single access to bulk bags during the filling phase.
Media
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Ergonomic big bag packer
Maximum ergonomics to operators who package big bags.
Maximum ergonomics to operators
Right height for the operator.
FlowMatic® 04 Flex-Ergo big bag packaging station
Flexible station for big bag filling.
Big bag filling station with roller conveyor
Features
Technical specification
| Rate | Up to 30 bulk bags/h. |
|---|---|
| Capacity | 500 kg to 2 tons/bulk bag |
| Manufacturing materials | Painted steel, 304L stainless steel |
| Installed power | 10.5 kW |
| Compressed air consumption | 6.8 Nm³/h. |
| Dust collection flow | 300 m³/h. |
Equipment integrated into the FlowMatic® 04 Flex-Ergo model:
- Support structure: fixed bulk bag support structure
- Lifting table: equipped with rollers to adapt to all heights of big bags
- Automatic release of big bags: four articulated hooks are located on the bulk bag reception apron. The lifting table rises to trigger the opening of the support hooks in order to release the bulk bag on its pallet.
- Inflating seal: the inflating seal ensures a watertight connection between the filling head and the bulk bag during filling.
- Filling head: the filling head is designed as a double envelope for volume balancing. The charged air is evacuated via the degassing line which can be connected to the dust collection network.
- Pre-inflation fan: installed on the station, the fan ensures the shaping of the bulk bag equipped with an internal bag to facilitate its filling. The fan is strongly recommended for packaging low density powders
- Vibrating table: the densification table allows difficult products to be deaerated and ensures optimal filling of bulk bags. The vibrating table is equipped with two vibrating motors with adjustable intensity. This vibrating table is made by a removable comb directly implanted on the vibrating table
- Pallet unstacker: the unstacker ensures, via a motorized roller conveyor, the supply of handling pallets to the packaging station. The pallet size supported by the destacker is flexible.
- Roller conveyor: a series of motorized roller conveyors ensures the transfer of empty pallets to the super sack packaging station. They are equipped with positioning sensors to ensure buffer storage of bulk bags. The lifting table incorporates an independent conveyor.
Configurations with turntable and roller shuttle are available to adapt to zone configurations and storage flows.
Options
Available options
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Mat laying
A mat laying station is located between the pallet unstacker and the big bag filler. It allows the automatic placement of a mat (cardboard or PE film) on the empty pallet, before the big bag filling operation.
This position is an essential complement for a maximum containment of the big bag meeting the quality standard of many industries. -
Cover
At the output of the big bag bagging station, an automatic wrapper ensures the final containment of the big bag on its pallet.
The big bag is supplied by a motorized conveyor. -
Rotating head
System allowing the ergonomic implementation of the empty big bag. Designed using a high-strength bearing, a simple rotation (+ 180°/-180°) of the attachment system allows the operator to position the 4 handles of the big bag from his workstation.
The automatic release of the handles, once the big bag filled, completes the system and makes it a particularly suitable equipment for high packaging rates.
The enclosed unit incorporates the pre-inflation fan, allowing its use in difficult environments also subject to strong hygiene constraints.
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Grounding clamp
Mass braids equip the entire station. A quick connection point allows the grounding the big bags thus achieving an equipotential bonding of the assembly.
Case studies
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