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Case studies - Chemical

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With our extensive knowledge of chemical industry processes, Palamatic Process Inc. can offer you quality assurance in your production line and/or integration of new equipment. 

Fields of application: seeds and crop treatments, powder paints and coating, rubber, polymers and plastics, synthetic chemistry, detergent and laundry, petrochemistry, paper industry, etc.

 
Discover our case studies
Le confinement des poudres toxiques et hygroscopiques

Optimizing Sensitive Powder Processing with a Custom Solution

Powders handled:lithium, Lithium, NMC compounds (Nickel, Manganese, Cobalt), and anode/cathode materials (graphite, LiFePO4), requiring secure handling due to their toxicity, hygroscopic properties...
cadmium-oxide-processing-line

Discharging station of bulk bags of cadmium in very high containment

Processed powder: cadmium oxide - Supply for battery manufacturing - The objective of this installation is to protect operators by avoiding the constraint of hazmat suits, which is poorly accepted by...
Ligne de production de pneumatiques

Rubber parts production line

Products processed: accelerators, antioxidants, anti-ozone, vulcanization agents, pigments, plasticizers, reinforcing agents and resins - Supply of a multi-ingredient mixing line - The objective of...
Tire production

Preparation process for the micro-ingredients

Processed powders: micro-ingredients - Tire production line - Dynamic storage and manual dosing of minor ingredients.
Reactor loading

Bag unloading station for reactor loading

Processed powder: very dusty and toxic bulk material - Loading tank - The objective of the installation is to contain the powder to avoid any dispersion during the different stages of conveying.
Carbon black processing line

Process for feeding 2 lines of carbon black from flowbins

Processed powders: 2 references of carbon black (micro pearl) - Rubber calendering line - The facility includes 2 container discharge systems that supply 2 mixing lines with powdered carbon black.
Skid for metallic powder

Preparation and dosing workstation for metal powders

Processed powders: metallic powder (bulk density 5) - Skid for metallic powder - The powder is vacuumed from its initial packaging and stored in a drying tank.
Big bag seed storage

Inerting skid at bulk bag filling station outlet

Processed products: cereal grains and seeds - Process for improving the preservation of cereal grains and seeds during storage in bulk bags.
Drum dumper bulk powder handling - Palamatic Process

Drum dumping and discharging in Atex zone

Powder processed: wet ground powder - Automated drum dumper - Dumping and discharging of drums of wet ground powder at a rate of 40 drums/hour.
Vignette basculeur multiformats Palamatic

Discharging of drained automative filters

Product treated: drained automotive filters - Our client specializes in the collection and treatment of industrial wastes.
Glue process

Bulk bags and sacks unpacking for reactor feed

Processed powders: polyester powders - The powder is delivered in big bags or sacks for storage in a weighed buffer hopper.
UPL seed compactor

Bulk Bag Compactor for the Agro-Chemical Industry

Products processed: herbicides, fungicides, biosolutions - Compacting of bulk bags - Dust removal
Production of polyethylene flakes

Double packaging bulk bags of Polyethylene Flakes

Processed powder: polyethylene - Production of low-density polyethylene - Company in the petrochemical industry: Installation of 2 bulk bag packaging lines.
Emptying of chemical powder drums

Unloading drums of toxic powder

Processed powder: sodium methylate - Contained discharge of chemical powder - The process consists in safely unloading drums containing sodium methylate in a Class 1 / Division 2 hazardous environment...
Big bag packaging with dust containment

Mobile Bulk Bag Filling Station for the High-Performance Chemical Industry

Processed powder: zirconium - Big bag packaging line below the dryer - Dust containment - Big bag compactor with screw conveyor.
Feeding a solvent reactor ATEX zone

Unloading and conveying FIBCs of titanium dioxide for the ink and coatings industry

Treated powder: Titanium dioxide (TiO2) - Feeding of a solvent reactor in the inks and coatings sector - Emptying station for big bags and sacks with powder transfer system by a tubular screw.
Graphite powder handling

Unloading and handling of graphite powder

Material: Graphite - Bucket filling line - Turnkey solution for bulk bag emptying, total containment and rapid filling of buckets with graphite powder.
Emptying big bag tremie

Turnkey solution for bulk bag unloading and vacuum conveying of rheology additives for chemical manufacturing

Processed powder : Sodium hypophosphite - Manufacture and installation of a new turnkey process line for the production of coatings and sealants in an ATEX hazardous location.
Automatic filling line for big bags of arbonate powder

High-rate automatic bulk bag filling line for the export of natural soda ash

Treated powder : Natural soda ash - Automatic bulk bag filling line with buffer hoppers. Remote control system ensuring traceability and safety of the process.
Discharging bulk bags in IBC containers - Palamatic

Super sack unloading and mobile IBC docking for powder paint industry

Processed powders: Minerals and additives (such as titanium dioxide) for the manufacture of paints - Emptying of big bags into mobile IBCs with dosing and transfer of the product to a mixer downstream...
Vignette ensachage Palamatic

Packaging line for washing detergents and detergent products

Processed powders: detergents and washing powders - Laundry powder packing - Packaging of powdered finished products in 40, 50 and 65 lbs. bags.
Dust loading in bulk bags

Bulk bag packing station

Processed powder: tabacco dust - Loading of dust in bulk bags - Two pipes feed tobacco dust from the storage hopper to the bulk bag filling station.
Premix compound packing

Bulk bag filling under silo

Treated powder: premix compound - Premix compound packing - Our customer, a specialist in PVC compounds and polymer composite materials, required the packing of its finished product - polymer...
Oil filter recycling

Drum and bin tipper for skip feeding

Handled products: oil filters - Oil filter recycling - Recycling installation for a company involved in waste management
Container tipping equipment

Container tipping of plastic granules

Processed product: plastic granules - Tanker truck loading - Container tipping equipment for the transfer of plastic granules into a tanker truck
Discharge and pneumatic transfer of sodium nitrate

Discharge and pneumatic transfer of sodium nitrate

Material handled: sodium nitrate beads - Manufacture of glass wool - The client, a world leader in insulation solutions, required installation of a pneumatic conveying system for the transfer of...
Bulk bag discharge station

Bulk bag discharge station

Processed Materials: calcium carbonate, aluminum oxide, titanium dioxide, silica - Calcium carbonate loading into storage tank - For this project our client company is a specialist in the manufacture...
Gaylord closing system

Octabin/Gaylord Sealing System

Processed material: polyamide, nylon - Polyamide production line - This installation relates to an international group specialising in the manufacture of polyamides which wishes to set up an octabin...
Drum filling - Bulk materials

Packaging of highly explosive powders in drums

Processed materials: hydrazine hydrate derivative - Drum filling with chemical agents - The customer is the world leader in chemistry for the manufacture of building materials.
Conditionnement de désinfectant

Detergent powder milling

Processed powders: sodium carbonate, acid... - Disinfectant packaging - Production line of cleaning products for the maintenance of livestock buildings.
Incorporation of detergent products

Bulk solids supply to a manufacturing tank

Processed bulk materials: Benzotriazole and Tolytriazole - Incorporation of detergent products - The client is the Europe's leading supplier of household cleaning products and private brand toiletry...
Fabrication d'additifs pour moteur voiture

Unloading sacks for reactor feeding

Treated powder: diatomaceous earth - Manufacture of engine additives - Safe incorporation of powders with nitrogen inerting sluice in a sensitive environment, ATEX gas zone, zero retention.
Disperser feeding

Pneumatic conveyor for mixer feeding

Processed bulk materials: pyrogenic silica, calcium carbonates, expanded graphite, aerosil, imersil - Disperser feeding - The facility consists of a bag dump station fitted with a dedusting device and...
Chargement de réacteurs avec du fluorure de lithium

Automatic loading of raw materials into reactors with integrated dosing

Processed bulk material: lithium fluoride - Reactor loading - High performance pneumatic vacuum conveying with dosing container for incorporation into pressurized reactors. Our customer, a Chinese...
Loading drums and big bags

Screening and packing skid for chromium powder

Processed powder: chromium powder - Drum and big bag loading - The objective is to screen and package in big bags or drums chromium powder with an integrated dosing system.
Seed conditioning

FlowMatic® 04 automatic big bag packaging line

Processed powder: treated maize seeds - Seed conditioning - This Multinational, an actor on the world seed market, wants a facility located in Brazil for the automatic packaging of corn seeds in big...
Discharging of polypropylene bags for truck filling

Emptying of polypropylene bags for truck filling

Processed powder: polypropylene - Bulk truck loading - This powder handling line is designed to feed granules into trucks at a high rate of 25 t/h. The production requirement is to create neither...
Truck and wagon loading

Discharging station for big bags of acid

Processed powder: adipic acid - Truck and wagon loading - The installation is especially designed to meet all the customer's constraints, in particular operation of the installation at a flow rate of...
Loading of activated carbon

Emptying bulk bags for filling tanker trucks

Processed powders: activated carbon - Loading of activated carbon - Installation for the world's leading supplier of coal for the energy sector.
Premix for coating

Bag dumping for loading dough machines before coating

Processed powders: PVC powders - Premix for coating - This installation involves a manufacturer of coated fabric. Coating is a surface treatment that consists in applying a layer on a substrate (paper...
Resin and gel coat manufacturing

Loading of resins and polymers in chemical reactors under pressure in a hazardous rated location

Processed powders: maleic anhydride, Epo Kukdo - Resin and gel coat manufacturing - The client is a world leader in the production of structural resins for the building, automotive, water sports and...
Automatic bag emptying for feeding extrusion line

Automatic bag discharging for feeding extrusion line

Processed powder: polypropylene - Plastic extrusion - Installation of 2 automatic bag opening machines allowing to reintroduce in the process line productions packed in 25 kg bags at a capacity of 12t...
Compounding line

Skid for unloading of bags of additives

Processed powder: polypropylene - Compound line - Installation of an automatic bag emptying system for polypropylene balls with a flow rate of 100 bags per hour.
Seeds packing line

Super sack filling with corn seeds

Processed products: corn seeds - Seeds packing line - Installation for conditioning corn seeds in big bags. The big bag filling station is supplied upstream via a slide gate valve and a flexible...
Automatic packaging line for bulk bags FlowMatic® 04

Automatic packaging line for big bags FlowMatic® 04: metering - conditioning - conveying

Processed powder: urea - Fertilizers - Urea - Company based in Vietnam, leader in the production of fertilizing products.
One handle bulk bag filling with fertilizer

One handle big bag filling with fertilizer

Processed products: Fertilizers and seeds - Seeds - Production and trade of cereals for livestock feed.
Discharge and pneumatic conveying of fluorinated derivatives

Loading a chemical reactor from bags and big bags in ATEX zone 01

Processed powders: varnish and gelcoat - Manufacture of industrial glue - This process consists of a combined Duopal® DP02 station for emptying sacks and big bags, a pneumatic conveying system and a...
Resin formulation

Raw material feed and lump breaking of resinous materials

Processed powder: resin - Resin formulation - This company in the petrochemical sector provides adhesive solutions.
Loading of wagons with pulverulent

Loading of rail cars with pulverulent

Processed powder: barite - Oil drilling fluids- Company working in the treatment of drilling muds. Barite, high density and abrasive material, is used as a binder in drilling fluids to facilitate the...
Discharge of paint powder containers into big bag

IBC unloading of powder paints into bulk bags

Processed powder: paint powder (polyester resin + fillers + additives + pigments) - Paint formulation - A manual container emptying station feeds a big bag filling system. The container unloading...
Chemical process for dispersion

Process for tanning additives: Feeding a chemical dispersion process from sacks and flexible or rigid containers.

Processed powders: chemical additives - Tanning product - The great diversity of the products and their varied packaging meant that this plant had long been looking for a system that would reduce the...
Bulk pigment handling

Discharge of bulk bags of zinc raw materials into etching tanks

Processed powders: zinc ash, zinc oxide, waelz oxide - Bulk pigment handling - The materials to be unloaded are powders whose particularity is to have very heterogeneous characteristics.
Tank feeding

Discharge of big bags of bleaching agents for tank feeding

Processed powders: optical brighteners (very volatile powder) - Washing powder premix - Installation for a European leader in private label detergents and hygiene products.
Laundry powder storage line

Laundry powder storage line

Processed powder: laundry powder - Washing powder - This company was looking for a storage solution for humidified laundry powder with an apparent density of 1.3.
Ligne extrusion

Additives feeding for extrusion line

Processed products: plastic granules - Compounding line - Installation of a big bag and Flowbin emptying station containing powdery or granulated powders in a buffer hopper.
Incorporation on extruder line

Raw material unloading, masterbatch mixture preparation and integration on extrusion line

Processed powders: cobalt, calcium carbonate CaCo3, titanium dioxide TIO2 - Masterbatch and additives - The objective of the industrial installation is to unload raw materials while maintaining a...
Discharging, conveying and dosing in a dough processing machine

Unloading, conveying and dosing in a pvc processing machine

Powder processed: azobul - Blowing agent for PVC flooring - The continuous dosing supply of a PVC powder into a mixing reactor.
Discharge and pneumatic conveying of fluorinated derivatives

The unloading and pneumatic conveying of fluorinated derivatives

Processed powders: fluorinated derivatives: ammonium bifluoride, sodium fluoride, potassium fluoride, magnesia - Ethanol production - This customer is a specialist in the processing of oilseeds for...
Activated carbon bulk bag and sack discharger - Powder and bulk handling

Discharging of big bags of activated carbon to a reactor in a contained way and under ATEX 22 atmosphere

Processed powder: activated carbon - Activated carbon feeding - The installation consists of a big bag emptying station EasyFlow® EF with various options to facilitate the discharge of the contents of...
Discharge of bags for feeding a mixing tank

Discharge of bags for feeding a mixing tank

Processed powders: flake soda, lime powder, potash, magnesia - Shampoo production - This company in the cosmetics industry is involved in the implementation of industrial installations.
Big bags of Polyethylene terephthalate to be emptied

Automatic bulk bag unloading system for PET flakes and pellets

Processed powders: PET resin granules and PET flakes - Fully automated big bag discharging line - Big bag compaction at the end of the line

Our team of experts can supply processes for more difficult to handle chemical bulk materials with strict safety rules. By gathering the necessary data on your production process, we make sure that all regulation requirements and risks are taken into consideration for the final design, including: accidents, environmental pollution, chemical burns, poison, fire and explosion hazards.

Our offer includes:
- Compliance with ATEX and Class/Div standards
- Sanitary design with CIP "Clean In Place"
- Compliance with the rules of cross-contamination
- Containment of toxic substances
- Dosage of raw materials
- Dedicated production lines 
- Respect for the integrity of bulk materials (product degradation, humidity, etc.)
- Material certificates and documentation requirements
- Automation for traceability of all your production batches

By working closely with our customers, we can define and customize the technical solutions suited to your manufacturing specifications and safety constraints (ATEX, inerting, toxic).

The wide variety of powders and bulk materials used in the chemical industry, depending on the nature of the product (solid, liquid, flammable, oxidizing, toxic, etc.), requires an expert level of knowledge for appropriate treatment and handling. Our team of engineers and technicians are trained in the integration of various equipment and process technologies.

Palamatic Process offers turnkey systems regarding the loading of raw materials for processes involved in the transformation of petroleum derivatives (plastics, synthetic fibers, etc.). Our equipment is used in different stages for processing of these raw materials including: storage to pneumatic conveying and from dosing to automation.

Examples of materials processed: clarcel, titanium dioxide, carbon black, antimony, epoxy-polyester, graphite, nylon, sodium oleate, resins, sufur, silicone, thermo-plastic, varnish, zinc...

Our powder experts give you advice on handling chemical powders: things to know when storing chemicals, recommended equipment for handling toxic materials...

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