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Case studies - Compound and plastic materials

  • Essai
  • Plan d'accès

The main objectives in the polymer and plastics industry are as follows:
- Unloading and conveying of powders and bulk materials
- Continuous feeding of the extrusion line
- Preparation of the different materials by dosing, heating and premixing
- Installation in an indoor explosive zone called HAZLOC for equipment involving the handling of powders and bulk materials under controlled atmosphere (nitrogen, argon).

See the full list of past projects and Palamatic experience!

 

Optimizing Sensitive Powder Processing with a Custom Solution

Powders handled:lithium, Lithium, NMC compounds (Nickel, Manganese, Cobalt), and anode/cathode materials (graphite, LiFePO4), requiring secure handling due to their toxicity, hygroscopic properties...

Unloading and handling of graphite powder

Material: Graphite - Bucket filling line - Turnkey solution for bulk bag emptying, total containment and rapid filling of buckets with graphite powder.

Bulk bag filling under silo

Treated powder: premix compound - Premix compound packing - Our customer, a specialist in PVC compounds and polymer composite materials, required the packing of its finished product - polymer...

Container tipping of plastic granules

Processed product: plastic granules - Tanker truck loading - Container tipping equipment for the transfer of plastic granules into a tanker truck

Octabin/Gaylord Sealing System

Processed material: polyamide, nylon - Polyamide production line - This installation relates to an international group specialising in the manufacture of polyamides which wishes to set up an octabin...

Bag dumping for loading dough machines before coating

Processed powders: PVC powders - Premix for coating - This installation involves a manufacturer of coated fabric. Coating is a surface treatment that consists in applying a layer on a substrate (paper...

Additives feeding for extrusion line

Processed products: plastic granules - Compounding line - Installation of a big bag and Flowbin emptying station containing powdery or granulated powders in a buffer hopper.

Raw material unloading, masterbatch mixture preparation and integration on extrusion line

Processed powders: cobalt, calcium carbonate CaCo3, titanium dioxide TIO2 - Masterbatch and additives - The objective of the industrial installation is to unload raw materials while maintaining a...

Unloading, conveying and dosing in a pvc processing machine

Powder processed: azobul - Blowing agent for PVC flooring - The continuous dosing supply of a PVC powder into a mixing reactor.

Automatic bulk bag unloading system for PET flakes and pellets

Processed powders: PET resin granules and PET flakes - Fully automated big bag discharging line - Big bag compaction at the end of the line

The storage of raw materials is generally carried out from stainless steel silos or from  big bags with the integration of explosion protection (explosion vent, specific filters, hopper inerting). Weighed intermediate hoppers provide buffers for feeding the screw feeders. Weighted screw feeders ensure continuous and accurate feeding of the extruder. Pre-mixing lines (turbo-mixing) are installed upstream of the extrusion to ensure the handling and introduction of micro-ingredients. All the storage, deconditioning, conveying, weighing, dosing and control equipment is connected and controlled from the supervision room (PLC, control PC). In addition to the control function, the history (traceability) of the productions is archived. Extrusion is an integral part of the plastic compounding process.

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