Description
"Clean-in-Place" CIP-ECD |
Palamatic powder processing lines offer design integration of clean in place (CIP) nozzles to guarantee optimal food production safety.
Clean in place equipment, with integrated washing nozzles, is controlled automatically or manually depending on the production line specifications.
The design of the equipment is developed in accordance with the sanitation requirements regarding the integrated washing solutions.
Cleaning in place by means of nozzles provides the sterilization of the entire processing line through the action of several operating cycles.
The standard Palamatic Process installation includes the following cycles:
- Pre-washing of equipment with hot or cold water
- Washing of equipment with hot water and chemical agents
- Complete rinsing with hot or cold water with or without disinfection solution
- Air drying with or without air control by filtration
The washing water is recycled in the CIP skid tanks. The water used for the washing cycles can be demineralised in order to avoid contamination and residues during the drying process.
Additive dewatering solutions can be used to accelerate the drying phases.
CIP Washing skids are usually located in a specific area of the plant / liquid zone or near the wash booth area.
Due to the soluble or insoluble characteristics of the powders handled, the control parameters of the CIP cleaning system are designed and adjusted to achieve high washing accuracy and results. The major parameters of cycle times, detergent, dosage, water temperature, scraping speed and flow rate are key in providing minimal down time in the cleaning phases for food safety.
The washing cycles of the equipment or production line are typically implemented between batch changes, or at the start of a new production shift, when the process requires it. Taste and color upgrades are usually scheduled on production lines before CIP wash cycles are performed.
The cleaning controls are qualified by unit tests via the quick disassembly equipment of the Easy Clean Design Palamatic production line. The repeatability of the washing cycles and production routines allow the process to save time in these key phases.
Our design office works with our clients to confirm the general design of the washing skid, such as: number of nozzles, tank volume, cycle programming, etc.
Drying is also part of Palamatic Process' expertise with control of the forced air injected into the powder handling equipment. Heating coils, as well as, strict filtration power filters are installed in the Palamatic CIP washing skids. UV solutions can also be integrated.
As each powder has a different behavior, contact us to design your CIP line to meet your food safety requirements.
Our experience in the food processing, petfood, chemical and pharmaceutical industries will ensure that your results meet your expectations.
Discover what you need to know about CIP in our dedicated article: CIP definitions, benefits of CIP, typical CIP process, components of a CIP system...
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Hygiene5
Equipment advantages
- Sterilization of production lines
- Operator safety
- Food safety
- Significant time saving
- Automatic or manual control
Media
View our equipment in photos
CIP in bag dump station
Washing of equipment with hot water and chemical agents.
Palamatic clean in place
Clean in Place System (CIP) by Palamatic Process.
NEP Palamatic
The Easy Clean Design cleaning in place (CIP) by nozzle allows a debacterization of your entire production line through the action of several operating cycles.
Palamatic clean-in-place system
The Clean In Place system offered by Palamatic Process is fully adaptable to your constraints in order to achieve washing precision and quality results.
PID extract Clean in place
Features
Technical specification
The Palamatic Process CIP washing skids integrate a set of tanks, reservoirs and circulation pumps ensuring the flow through the pipes to the washing nozzles.
These washing nozzles can be removable or fixed with or without retractable technology. The nozzle jets are suitable for various machine designs.
When the removable nozzle solution is chosen, the fixing clamps are equipped with sensors to avoid any risk of error and thus ensure the safety of the operators on accidental spraying and food safety. The automatic CIP (Cleaning In Place) circuit control system displays the status of the machine and informs the operator of the manipulations to be carried out when necessary.
Static spray ball
Rotating cleaning nozzle
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Dry products dosing for dry mixing
Processed powders: whey, sugar, flavorings - Dry products dosing for dry mixing - Preparation line for the manufacture of ice cream with unitary dosage of different ingredients according to the recipe...Food and Animal Feed
Processing of artificial sweeteners
Processed product: erythritol - Bag emptying and crushing line - Production line for sauces, soups, drinks.Food and Animal Feed