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Description
PALSTACK is a collaborative palletizer designed to simplify end-of-line operations in industrial environments. Compact, flexible, and safe, this system combines the benefits of an industrial robot with those of a cobot, delivering efficient solutions for palletizing and depalletizing. Its quick integration and small footprint make it an ideal choice to optimize space and productivity without disrupting existing setups.
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Automation5
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Industrial Applications
PALSTACK is designed to meet the needs of various industries, including:
- Food and Beverage: Palletizing food cartons and cases.
- Pharmaceutical: Handling sensitive products while adhering to strict standards.
- Cosmetics and Hygiene: Precise and safe handling of fragile items.
Use Case Example
Pharmaceutical Industry Application
A pharmaceutical client implemented PALSTACK to automate the palletizing of sealed American-style cases.
Results Achieved:
- Speed of 5 boxes per minute.
- Improved logistics flow due to the cobot’s compactness.
- Reduced physical strain on operators and optimized their work time.
Support and Services Palamatic Process
Virtual Reality Visualization
To ensure seamless integration, Palamatic Process offers virtual reality simulation services. This allows you to visualize PALSTACK setup in your production line at a 1:1 scale, helping you anticipate workflows and interactions.
Training and Technical Support
- Comprehensive team training for cobot use and programming.
- Ongoing personalized support to optimize long-term performance.
Integration of Complementary Solutions
- Labeling, weighing, and quality control.
- Automated flow management with peripheral equipment.
Why Choose the PALSTACK?
PALSTACK is the ideal solution to modernize your palletizing processes. Combining safety, modularity, and efficiency, it adapts to your specific production needs while improving operator working conditions.
Equipment advantages
Space-Saving Design
With its compact design and easy integration, PALSTACK maximizes available space and streamlines production line management.
Quick and Flexible Installation
Its modularity enables rapid commissioning and easy adaptation to various production setups. It can be easily moved between different production lines.
User-Friendly Software
PALSTACK is equipped with software that allows quick and easy customization of palletizing plans.
- Saved configurations can be directly transferred to the cobot for autonomous operation.
Enhanced Safety
- In Collaborative Mode, the cobot automatically halts upon detecting human contact.
- In Cooperative Mode, a virtual safety zone protects operators while maintaining high productivity.
Fast Return on Investment
Thanks to controlled installation costs and high reliability, PALSTACK offers a return on investment in as little as a few years, depending on production volumes and speed.
Features
Technical specification
| Specifications | Details |
|---|---|
| Dimensions (excluding pallets) | 31.5 x 68.5 x 54 inches / 2.62 x 5.71 x 4.49 ft 800 x 1 740 x 1 372 mm |
| Size of boxes that can be handled | Min.: 0.66 x 0.66 x 0.33 ft / Max.: 1.31 x 1.31 x 1.31 ft Min. : 200 x 200 x 100 mm / Max. : 400 x 400 x 400 mm |
| Palletising speed | Collaborative: up to 6 cases/min Cooperative: up to 16 cases/min |
| Maximum payload | 66.14 lbs 30 kg |
| Maximum pallet height | 75 inches / 6.23 ft 1 900 mm |
| Operating modes | Collaborative (stops on human contact) Cooperative (intangible safety zone) |
Additional Features
- Vacuum Gripper: Provides precise handling for boxes of various sizes.
- Pallet Dispenser: Automates pallet feeding for increased autonomy.
- Output Conveyor: Automatically removes full pallets for seamless production flow.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Why has our customer modernised its packaging with cobots?
Powders and processed products: lactose, microcrystalline cellulose Packaging cobots for filling and sealing in controlled atmosphere zones, integrated vision systems for quality control, and advanced...Fine chemical
