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SackBot 130, Automated Industrial Sack Emptying Robot

  • Essai
  • Plan d'accès
    Description
    Automated bag unloading

    The SackBot 130 for sack emptying: precision, cleanliness, and safety to enhance your productivity.

    The SackBot 130 for sack emptying delivers precision, cleanliness, and safety to enhance your productivity.
    The SackBot range, including models 110, 120, and 130, has been designed to address the modern challenges of sack handling and emptying in the most demanding industrial environments.

    Whether managing fine powders, granular products, or complex materials, SackBot robots stand out for their precision, efficiency, and ability to integrate seamlessly into a variety of production lines.

    From processing plastic granules to handling fine and challenging powders, each model provides a tailored solution to meet specific industrial needs. This improves productivity, reduces risks for operators, and ensures optimal continuity of production flows.

     

    • Automation
      5
    • Hygiene
      5
    • Rate
      4

    SackBot 130: A Robotic Solution to Enhance Your Industrial Performance

    SackBot automated industrial bag emptying robot

    A Comprehensive Range of Robots for Diverse Needs

    The SackBot 130 is the most advanced model in the range.
    Designed to handle the most complex powders and a variety of sack types (except woven sacks), this robot integrates cutting-edge cutting and emptying technology, ensuring consistent and flawless results.

    Thanks to its cross-positioned mobile blades and precise gripping system, this robot can handle a wide variety of powders, even those with hygroscopic or compact properties.

    Advantages of Robots That Transform Your Industrial Processes

    • Enhanced Operational Efficiency: With an adapted speed (1 to 2 sacks per minute) and residue-free cutting, the SackBot 130 optimizes your raw material flow, enabling uninterrupted and seamless production.
    • Impeccable Hygiene: Its stainless steel design ensures full compliance with food and pharmaceutical standards, reducing the risk of contamination.
    • Risk Reduction: By minimizing manual handling, SackBot robots reduce hazards for operators while increasing productivity.

    Variants of Gripping Systems

    Variant Pallet Detection Method Robot Translation Possible Ideal Applications
    A Palletization plan No Stable configurations
    B Camera No Precise repositioning
    C Palletization plan Yes Expanded fixed zones
    D Camera Yes Complex environments

    Example: Variant D, which combines a camera for sack detection with a translation system, is ideal for dynamic environments with variably positioned pallets.

    Customer Benefits with the SackBot 130

    Reduction in Operational Costs

    By automating repetitive manual tasks, the SackBot 130 minimizes the risks of human errors and accidents. This significantly reduces maintenance and safety costs while increasing overall profitability.

    A Flexible Solution for Complex Environments

    The SackBot 130 can handle a wide variety of sacks and powders, even those with challenging properties such as high hygroscopicity or a tendency to clump. This versatility ensures seamless adaptation to your needs, regardless of the industry.

    Protected Operators and Compliance with Standards

    The food, chemical, and pharmaceutical industries enforce strict hygiene and safety standards. With integrated dust removal systems and a hygienic design, the SackBot 130 ensures a clean, safe working environment that complies with international regulations.

    Increased Productivity

    With the SackBot 130, your teams can process a wide range of sacks and powders without interruptions. This efficiency translates into reduced downtime and significantly higher production rates.

    Guaranteed Compliance and Hygiene

    SackBot robots meet the highest hygiene and industrial safety standards. Whether for food, pharmaceutical, or chemical products, their design ensures total powder containment and reduced dust emissions.

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    Technical Details and Applications

    Model SackBot 100 SackBot 120 SackBot 130
    Product Types Plastic granules, sand,
    frozen IQF products
    Seeds, grains, kernels All types of powders, including challenging ones (carbonate, flour)
    Sack Types Single-layer plastic sacks Woven sacks and single-layer paper sacks All types except woven sacks
    Theoretical Capacity 2 sacks/min. 3 sacks/min. 1 to 2 sacks/min.
    Gripping Head Suction cup with safety claws Claws Suction cup with safety claws
    Sack Opening Tool Fixed cross blades Fixed or rotary blade (disc); the sack slides over a plate and the blade Mobile cross blades operated by guiding units
    Advantages Easy cleaning with a fixed system - Easy cleaning
    - Easy blade removal
    - Clean and precise cuts

     
    Efficient cutting for all sack types
    Disadvantages Does not accept all sack types Does not accept all sack types Lower capacity compared to other models

    Main Applications of the SackBot 130

    • Food Industry: Hygienic emptying of flours, powders, and sensitive granular products.
    • Chemical Industry: Handling hygroscopic and corrosive materials.
    • Pharmaceutical Industry: Meeting sterility standards for medical powders.

    Technical Features of the SackBot 130

    • Gripping Head: Suction cup with safety claws for reliable sack handling.
    • Cutting Tool: Mobile cross blades operated by guiding units for clean, residue-free cuts.
    • Design: Stainless steel structure, ideal for applications requiring impeccable hygiene.

    Gripping System Characteristics

    Gripping System Key Features Ideal Applications
    A

    - Uses predefined palletization plans for precise positioning.
    - Operates "blind" (without vision systems).

    Stable configurations with fixed pallet positions.
    B Same principle as System A,
    with a sliding rail to extend reach.
    Dynamic environments requiring greater flexibility.
    C Integrated vision system for precise sack detection and localization on pallets. Ideal for environments where sack positions vary.
    D Combines a vision system with a sliding rail for maximum flexibility. Large-scale, high-variability operations.

    Descriptions of Gripping Systems

    • System A: Simple and Reliable Management
      This system uses predefined palletization plans, allowing the robot to operate without a vision system. Its range enables handling of up to three different pallets, making it ideal for environments with fixed and stable positions.
       
    • System B: Extended Reach with a Sliding Rail
      System B enhances System A by adding a sliding rail that extends the robot’s reach. This makes it suitable for handling a larger number of pallets, ideal for environments requiring more flexibility and dynamism.
       
    • System C: Precision with Vision
      Equipped with an integrated vision system, System C detects and precisely locates sacks on pallets, regardless of their arrangement. This technology minimizes gripping errors, optimizes productivity, and ensures efficient handling.
       
    • System D: Maximum Flexibility and Precision
      System D combines the benefits of Systems B and C by integrating a sliding rail with a vision system. This dual capability makes it the ideal solution for complex, large-scale operations requiring maximum flexibility.

    Why Choose Palamatic Process for Your SackBot Robots?

    Recognized Technical Expertise

    At Palamatic Process, we understand the unique challenges faced by modern industries. That’s why we develop custom equipment like the SackBot range to meet the highest standards of safety, efficiency, and regulatory compliance.

    Tailored Solutions for Every Client

    Collaborating with our experts ensures an in-depth analysis of your needs, guaranteeing seamless integration of the SackBot 130 into your production line. Our robots enhance productivity while maintaining impeccable quality standards.

    Comprehensive and Continuous Support

    From feasibility studies to post-installation maintenance, our team is dedicated to maximizing the performance of your equipment. This commitment ensures a rapid return on investment and long-term satisfaction.

    ADDITIONAL EQUIPMENT

    Sack manipulator MANIS 160-1700

    Effortless lifting, Operator security, Ergonomics, MSDs

    Sack compactor

    Reduce waste volume, Containment, Healthy dust-free atmosphere, All...

    Sack compactor

    Reduce waste volume, Containment, Healthy dust-free atmosphere, All...

    Sack manipulator MANIS 160-1700

    Effortless lifting, Operator security, Ergonomics, MSDs

    Sack manipulator MANIS 160-1700

    Effortless lifting, Operator security, Ergonomics, MSDs

    Come and test our equipment in our test plant

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