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Big bag conditioner - Crushing of big bags to break up the build-up of the product
The SmashR® Conv big bag emptying station gives operators autonomy in decompacting powders stored in big bags. In its automatic version it controls massaging cycles, cycle times and the evacuation of the conditioned big bag without the need for repetitive operator intervention.
It optimizes production times and automates the crushing of lumps contained in big bags.
"Standard" cycle
- The big bag is fed onto the conveyor
- Cycle starts automatically
- The gates exert 4 upwards pressure on the big bag.
- Table rotates 90°
- The wings exert 4 upwards pressure on the big bag.
- Table rotates 90°
- The cycle is complete, and the big bag is automatically discharged.
The number of presses and table turns is adjustable.
Duration of "standard" cycle: 5 min.
Output: approx. 12 big bags/hr
Force: > 15T / > 150 kN
Objectives: Decompact big bags
Equipment advantages
- Breaks up powder lumps, facilitating complete big bag emptying.
- Clean process: the powder is decompacted directly in the big bag.
- Uses pivoting wings to reach the core of the product without damaging the big bag.
- Adapts to big bag volumes and powder hardness
Media
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Big bag conditioner SmashR
Big bag decompactor for easy emptying of your product.
Control screen of big bag conditioner SmashR®
Bulk bag massager
View our equipment in photos
Big bag crusher
The big bag or FIBC conditioner is the ideal solution for breaking up the mass of your products.
Easily unload big bags
SmashR® facilitates the flow of your product and allows for easy emptying of your FIBCs.
Remote control SmashR®
The SmashR® machine is controlled remotely via a dedicated PLC.
Decompacting the big bags
SmashR® the ultimate big bag conditioner decompacts your big bags throughout your production process thanks to its hydraulic massage system.
FIBC decompactor SmashR®
Decompaction of FIBCs using the hydraulic cylinders of the SmashR® massage cage.
Big bag conditioner
The big bag conditioner optimises discharging for your production operators.
Big bag crusher
Crusher for big bags, the arms are operated by hydraulic cylinders.
Side puncher - Big bag unloader
The punching system is used to prepare the bulk bags before emptying.
Big bag conditioner
The crusher optimises discharging of your bulk products.
Big bag preparation
The punchers are operated by hydraulic cylinders.
Side puncher - Jumbo bag discharging
Prepare and break the blocks of bulk material before unpacking.
Touch-screen control panel
The operator selects the desired operating mode from several pre-set modes. Each mode is configurable.
Big bag conditioner
The massaging station comprises 2 pairs of hydraulic cylinders, enabling simultaneous massaging of 2 opposite sides of the big bag via the flaps.
Big bag unpacker
The massage station consists of 2 pairs of hydraulic cylinders, allowing simultaneous massage via the flaps on 2 opposite sides of the big bag.
Big bag crusher
The big bag is massaged by hydraulic pushers, which break up the mass of the big bag when it is "in block" to facilitate emptying.
Big bag massaging station
For product preparation prior to unpacking.
Features
Technical specification
| Rate |
12 big bags/hr |
|---|---|
| Force | >15t./>156 kN |
| External dimensions of cage | 2,600 x 2,200 x 3,450 mm |
| Maximum lift table load | 1,500 kg |
| Carrier dimensions | 1,700 x 1,000 mm |
| Maximum big bag height | 1,600 mm |
| Raising cycle time | 25 seconds approx. |
| Descent cycle time | 10 seconds approx. |
*If the big bag height is greater than 1,600mm, the SmashR® Fly is the appropriate model.
Operating mode :
1. The big bag is conveyed by conveyor.
2. The decompaction mode has been pre-selected, taking into account:
- Big bag height
- Number of massage cycles
- Number of times the table is raised/lowered
- Once the operating mode has been selected, the operator launches the cycle from the control panel.
3. The massage cycle starts automatically.
4. Once the cycle is complete, the big bag is discharged onto the conveyor.
Options
Available options
-
High-speed pump
Advantages:
- Increased output
Description:
This option consists of equipping the SmashR® with a high-speed hydraulic pump, which speeds up big bag breaking cycles.
During the start up phase, the cylinders are moved at high speed and low pressure.
For the massaging cycle, a slower and high-pressure pump breaks up the deep seated lumps.
With a high-speed pump, the SmashR can process big bags more quickly. - Increased output
-
Integrated traceability system
Benefits:
- Complete cycle traceability
- Option: printing on big bag or label printer
Description:
The integrated traceability system enables the SmashR® to generate detailed reports on the history of operation. This includes data such as cycle times, force applied, downtime, etc. These reports offer complete traceability of the big bag unpacking process, which can be essential for quality monitoring, regulatory compliance and continuous process improvement. Data is stored on a server or USB stick.
Complementary option: add a printer to label your big bags.
-
3D scan of the Big Bag
Advantages:
- Allows great variability in big bag sizes
- Increased safety to prevent damage to big bags
Description:The integrated rangefinder system automatically analyzes the size and shape of the big bag before starting the conditioning cycle. Using this data, the SmashR® automatically adjusts its parameters to ensure optimum decompaction. This system is particularly useful for :
- High-value big bags
- Big bags with unusual shapes
- Fragile products
- Toxic products
- Big bags that regularly vary in size
When you start a cycle with the classic station, positioning and settings depend on the operator. In this case, the system takes care of the various settings.
-
ATEX
Advantages:
- Work in hazardous areas
- Increased safety
Description:
The SmashR® ATEX is a solution specially designed for environments where safety is paramount, particularly in hazardous areas.
It offers a number of features to ensure compliance with ATEX standards, such as:
- Isolated environment: every element at risk is isolated. This prevents hazards inside the SmashR®.
- ATEX lifting table: The SmashR's lifting table is also designed to ATEX standards, guaranteeing its safety when crushing big bags containing flammable powders.
- Big bag grounding during activation: An innovative system enables the SmashR® to ground the big bag, reducing the risk of static electricity in sensitive environments.
In compliance with dust safety standards, it is suitable for zone 22.
-
Core-breaking cylinder on top of the big bag
Advantages:
Breaks lumps at the center of the big bag.
Description:
- This option adds additional cylinders to the top of the SmashR®, providing extra pressure for more efficient big bag conditioning
- The cycle is started with the big bag on the table
- The 4 paddles exert upward motion pressures on the big bag
- The lifting table descends
- Core-breaking cylinder extends
- The lift table rises and presses the big bag against the core-breaker cylinder.
- The table rotates 90° and the cycle is repeated.
This feature is particularly useful for very compact or difficult-to-crumble materials, improving the productivity and efficiency of the big bag unloading process.
Table force: 2T / 20 kN
-
Protective housing
Advantages:
- Prevents operators from accessing the hydraulic system
- Protects the hydraulic power unit
Description:This housing provides additional protection for the hydraulic power unit.
It prevents access by operators and prevents damage to the hydraulic power unit: hazardous or dusty environment, impact with forklift truck, etc.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Handling milk powder on production lines
Powder processed: milk powder Handling of milk powder on the production lineFood and Animal Feed
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Handling of lithium, cadmium and oxide powders
Processed powders: lithium, cadmium and oxides Decompaction and emptying of big bags for battery manufactureEnergy
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Optimising the handling and unloading of big bags to improve safety and production
Powders treated: hygroscopic powders such as metal sulphates Optimising the handling and unloading of big bags to improve safety and productionEnergy
