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FlowMatic® 04 Flex-Ergo Big bag filling

  • Essai
  • Plan d'accès
    Description
    Flexible station for maximum operator ergonomics

    The FlowMatic® 04 Flex-Ergo is a flexible station, manufactured to provide maximum ergonomics to operators who package big bags thanks to its hydraulic lifting table or its structural cylinder. Thanks to the integration of the hydraulic system (lifting roller table or structural cylinder), the access height to the handles and the sleeve of the big bag always remains at the right height for the operator.
    The single access platform incorporates a single level to avoid any risk of falls for packaging operators. Ergonomics is pushed to its maximum for a constrained overall budget.

    Thanks to the FlowMatic® 04 Flex-Ergo big bag packaging station, you can condition your powders in 500kg or 1,000kg big bags with high or low density products while always keeping the same height of access to the big bags.

    The Palamatic Process range of big bag packaging machines allows you to choose the installation adapted to all your constraints.


    Objective:
    No longer have operators go up and down, but rather have big bags go up and down. The hydraulic solution ensures an ergonomic, safe and efficient station!

    • Ergonomics
      5
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    Equipment advantages

    • Automatic pallet feeding 
    • Installation of big bags at constant height
    • Automatic weighing and dosing of big bags
    • Densification by vibration (option) 
    • Closure of big bag cuffs at ergonomic height  
    • Evacuation of packaged big bags automatically on pallet and conveyor
    • Single-level platform with a dedicated area for empty pallets and single access to big bags during the filling phase.

    View our equipment in photos

    Flowmatic®04 Flex-Ergo - Conditionneuse de big bags

    Ergonomic big bag packer

    Maximum ergonomics to operators who package big bags.

    Flowmatic®04 Flex-Ergo - Conditionneuse de big bags

    Maximum ergonomics to operators

    Right height for the operator.

    Flowmatic®04 Flex-Ergo - Conditionnement de big bags

    FlowMatic® 04 Flex-Ergo big bag packaging station

    Flexible station for big bag filling.

    Flowmatic®04 Flex-Ergo - Convoyeur à rouleaux sur conditionneuse de big bags

    Big bag filling station with roller conveyor

    Technical specification

    Rate Up to 30 big bags/h.
    Capacity 500 kg to 2 tons/big bag
    Manufacturing materials Painted steel, 304L stainless steel
    Installed power 10.5 kW
    Compressed air consumption 6.8 Nm³/h.
    Dust collection flow 300 m³/h.


    Equipment integrated into the FlowMatic® 04 Flex-Ergo model:

    - Support structure: fixed big bag support structure 
    - Lifting table: equipped with rollers to adapt to all heights of big bags
    - Automatic release of big bags: four articulated hooks are located on the big bag reception apron. The lifting table rises to trigger the opening of the support hooks in order to release the big bag on its pallet.
    - Inflating seal: the inflating seal ensures a watertight connection between the filling head and the big bag during filling.
    - Filling head: the filling head is designed as a double envelope for volume balancing. The charged air is evacuated via the degassing line which can be connected to the dust collection network.
    - Pre-inflation fan: installed on the station, the fan ensures the shaping of the big bag equipped with an internal bag to facilitate its filling. The fan is strongly recommended for packaging low density powders 
    - Vibrating table: the densification table allows difficult products to be deaerated and ensures optimal filling of big bags. The vibrating table is equipped with two vibrating motors with adjustable intensity. This vibrating table is made by a removable comb directly implanted on the vibrating table
    - Pallet unstacker: the unstacker ensures, via a motorized roller conveyor, the supply of handling pallets to the packaging station. The pallet size supported by the destacker is flexible.
    - Roller conveyor: a series of motorized roller conveyors ensures the transfer of empty pallets to the big bag packaging station. They are equipped with positioning sensors to ensure buffer storage of big bags. The lifting table incorporates an independent conveyor.   Configurations with turntable and roller shuttle are available to adapt to zone configurations and storage flows. 

    FlowMatic@04 Ergo-Flex
    FlowMatic@04 Ergo-Flex

    Available options

    • Big bag filling system - Powder process
      Big bag filling system - Powder process

      Mat laying

      A mat laying station is located between the pallet unstacker and the big bag filler. It allows the automatic placement of a mat (cardboard or PE film) on the empty pallet, before the big bag filling operation. This position is an essential complement for a maximum containment of the big bag meeting the quality standard of many industries.

    • Bulk bag conditioner - Covering
      Bulk bag conditioner - Covering

      Cover

      At the output of the big bag bagging station, an automatic wrapper ensures the final containment of the big bag on its pallet.
      The big bag is supplied by a motorized conveyor.

    • Big bag filling system - Rotating head
      Big bag filling system - Rotating head

      Rotating head

      System allowing the ergonomic implementation of the empty big bag. Designed using a high-strength bearing, a simple rotation (+ 180°/-180°) of the attachment system allows the operator to position the 4 handles of the big bag from his workstation.

      The automatic release of the handles, once the big bag filled, completes the system and makes it a particularly suitable equipment for high packaging rates.

      The enclosed unit incorporates the pre-inflation fan, allowing its use in difficult environments also subject to strong hygiene constraints.

       

    • Bulk bag conditioner - Grounding clamp
      Bulk bag conditioner - Grounding clamp

      Grounding clamp

      Mass braids equip the entire station. A quick connection point allows the grounding the big bags thus achieving an equipotential bonding of the assembly.

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