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FLOWMATIC® 09 Big BAG FILLING – HIGH RATE big bag FILLING EQUIPMENT WITH NET WEIGHING FOR SINGLE HANDLE Big BAGS
The FlowMatic® 09 big bag filling station enables high-speed net weighing and loading for single handle FIBC’s. This model represents the complete system solution for automatic net weighing packaging operations for single loop bulk bags, FIBC, super sacks, jumbo bags, big bags (dosing/packaging/conveying) requirements.
The FlowMatic® 09 big bag filling system is equipped with all the necessary packaging options to minimize human operator intervention. The handling of your single handle big bags is automated: weighed pre-dosing big bag filling hopper, inflatable containment seal, big bag rotating head grip, height-adjustable deck via pneumatic cylinder, big bag pre-forming fan, optional commercial weighing, vibrating densification table, pallet unstacker, and FIBC belt conveyor.
The FlowMatic® 09 complete FIBC filling system is intended for continuous use at high speed operation by integrating the right features of automated tasks in sequence.
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Automation5
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Rate5
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Overall dimensions3
Equipment advantages
- Hydraulic tension hook
- Commercial weighing in net weight
- Pre-dosing hopper
- Conveyor and automation
Media
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FlowMatic® 08 big bag filling system
Bulk bag filling range
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Bulk bag filling system
The big bag conditioner is provided with a simple hanging system specially designed for big bags for one. An inflatable seal completes the filling head.
Big bag 1 loop
FlowMatic®08 big bag filling station for big bags with one handle including a feed hopper equipped with a butterfly valve that allows or not to close it.
Sugar packaging
The sugar is packed in big bags for storage.
Pallet unstacker
The pallet unstacker is used to automate the big bag filling line.
Pallet unstacker
The stacked pallets are stored in the warehouse and then feed one by one the big bag packing station via a motorized conveyor.
Bulk bag filling head
Mobile station for packing cement in big bags.
Big bag filling with platform
The access platform facilitates the operator's access to the big bag filling spout.
Big bag filling line
Industrial production line with filling station for big bags of sugar.
Conveyor on bulk bag filling station
Once conditioned, the big bag is placed on the pallet and removed by a motorized roller conveyor, thus optimizing the flow rate of the big bag conditioning line.
Automatic bulk bag filling
The big bag is suspended on the forks during the filling phase.
Automatic process line
Industrial production line for conditioning big bags with white sugar and crystal sugar.
Big bag filling hopper
Complete process line for the preparation and management of premixes.
Features
Technical specification
| Rate | 40 to 60 big bags/h. |
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| Capacity | 2 tons/big bag |
| Manufacturing materials | Painted steel, 304L stainless steel |
| Installed power | 7.8 kW |
| Compressed air consumption | 2.1 Nm³/h. |
| Dust removal rate | 600 m³/h. |
Finishing touches: RAL 9006, micro-blasted, electropolishing
Average power consumption: 1.4 kW
Operating pressure: 6 bar
Input 4-20 mA: 1
Digital input: 14
Digital output: 9
Accuracy of the weighing chain: +/- 500 grams
Maximum big bag dimensions length * Width * Height: 1,300 * 1,300 * 2,400 mm
Equipment integrated into the Flowmatic® 08 model:
- Platform
- Conveyor belt
- Hook for fastening the handle
- Pre-inflation fan
- Hydraulic tension cylinder
- Load cells
- Shaping cylinder
- Filling head
- Pre-dosing hopper
- Dosing screw
- Supply hopper
Options
Available options
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Cover
At the output of the big bag bagging station, an automatic wrapper ensures the final containment of the big bag on its pallet.
The big bag is supplied by a motorized conveyor. -
Pallet unstacker
In order to automate the big bag filling station, we propose the implementation of an automatic pallet unstacker.
The stacked pallets are stored in the workshop, then supply one by one the packaging station via a motorized conveyor. -
Grounding clamp
Mass braids equip the entire station. A quick connection point allows the grounding the big bags thus achieving an equipotential bonding of the assembly.
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Internal bag welding machine
Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows to carry out a tight closure of the big bag, by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (internal aluminum bag).
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Vibrating table
In order to deaerate the product, a vibrating table activated by two electric motors optimizes the filling.
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Ventilator
The pre-inflation of the big bag ensures the shaping of the bag thus allowing a packaging without retention pocket.
A protective filter can be implanted to ensure the inflation of the big bag with healthy air.
Case studies
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