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Processed powderes : cocoa powders, sugars, thickeners, and plant proteins.
Collaborative Pick & Place palletiser designed for industrial environments, meeting the requirements of flexibility, safety and performance
Client's objective
The company, specialising in the production of dairy-based desserts such as creams, mousses, flans, rice puddings, and vegan desserts like plant-based creams and mousses, aims to modernise its end-of-line palletisation processes.
The company seeks a flexible and compact solution that can be seamlessly integrated into existing facilities without disrupting production. The primary objectives are to reduce employees' physical strain, optimise space utilisation, and ensure the safe handling of sensitive products, while adhering to the strict quality and hygiene standards of the food industry.
Processed Powders
- Food Ingredients: cocoa powders, sugars, thickeners, and plant proteins.
Proposed solution
To meet the company's needs, Palamatic Process proposed the integration of the PALSTACK palletisation cobot. This collaborative Pick & Place palletiser is specifically designed for industrial environments and meets the requirements for flexibility, safety, and performance.
Solution Features
- Rapid installation: Immediate adaptation to various production configurations.
- High capacity: Up to 16 boxes per minute in cooperative mode.
- Intuitive software: Simple programming and customisable palletisation layouts.
- Advanced safety: Integrated sensors and virtual safety zones.
- Compact design: Optimised for confined spaces.
- Return on investment: Typically achieved in under three years.
The industrial equipment making up the installation and the advantages of the Palamatic Process solution
PALSTACK palletisation cobot
- Dimensions: 31.5 x 68.5 x 54 inches.
- Speed: Up to 6 boxes per minute in collaborative mode, 16 boxes per minute in cooperative mode.
- Pallet height: Up to 75 inches.
- Advantages: Enhanced safety, space efficiency, and operational flexibility.
Vacuum gripper
- Handles boxes of varying sizes with precision.
- Compatible with materials such as plastic and cardboard.
Pallet dispenser
- Automates pallet supply.
- Increases line autonomy, reducing interruptions.
Output conveyor
- Smoothly transfers full pallets to storage areas.
- Optimises logistical flows for uninterrupted production.
We offer a complete range of robots and cobots for handling your products and powders
Advantages of the Palamatic Process solution
The solution offers increased efficiency through high speed and automation of repetitive tasks. It ensures compliance with HACCP standards, featuring cleanable surfaces suitable for sterile environments. Its modularity and flexibility allow for easy transitions to new dessert formats or increased production volumes.
Moreover, the reduction of physical strain and risks for operators improves working conditions, enhancing team satisfaction and productivity.
Conclusion
Thanks to the PALSTACK Pick & Place cobot and complementary equipment, the company has successfully modernised its palletisation processes while complying with the stringent standards of the food industry. This solution has improved safety, optimised space usage, and reduced operational costs. Palamatic Process has demonstrated its ability to deliver tailored technical responses, meeting its clients’ specific needs.
