Optimizing transport and decompaction of big bags in the food and feed industry

A Canadian carrier specializing in the logistics of powdered products, in particular flour and raw materials in big bags, needed an automated solution to decompact its big bags during loading and unloading operations. Its main requirement was to guarantee the fluidity of materials, as when big bags are compacted during transport, while reducing handling times and improving operator safety.

Palamatic Process proposed a complete solution, adapted to the customer's constraints, by integrating the SmashR® Fly system for big bag decompaction during handling and transport phases. The equipment was designed to enable automatic handling of the big bags, guaranteeing homogeneous mass breakage and a constant flow of material during emptying into the silos or the end customer's production lines.

The SmashR® Fly solution, combined with a big bag massaging cage, has automated the decompaction process while minimizing manual intervention. The equipment is designed to adapt to a variety of big bag sizes, offering customers great flexibility for their powder conveying operations, such as flour or gluten.

SmashR® Fly - Automated decompaction system

The SmashR® Fly is a decompactor designed to handle big bags up to 2.20 meters high. Thanks to its mass shaking system, it guarantees homogeneous decompaction of big bags, even after prolonged transport. Automation enables large quantities of big bags to be processed without human intervention, reducing handling times and risks for operators.

Full decompaction

The system is designed to ensure complete decompaction over the entire height of the big bag. This feature ensures a constant flow of product during emptying, which is essential for maintaining optimum efficiency in unloading operations. By ensuring full decompaction, the system minimizes downtime and maximizes productivity.

Increased safety

Automated big bag handling considerably reduces the risks associated with manual handling of heavy loads. By automating this process, the system eliminates potential hazards for operators, such as injuries caused by handling heavy weights. This improved safety contributes to a safer, more serene working environment for all employees.

Optimized productivity

The system enables fast, efficient decompaction, reducing downtime in unloading operations. By optimizing productivity, the system enables companies to make significant gains, resulting in increased overall operational efficiency. This optimization of productivity is a major asset for companies seeking to improve their performance and remain competitive in the marketplace.

Adaptability

The system is designed to automatically adjust to different types of big bag, guaranteeing efficient decompaction, whatever the product being conveyed. This flexibility makes it possible to handle a wide range of materials without the need for complex manual adjustments. Whether for granular, powdery or other products, the system ensures consistent, reliable performance, meeting the varied needs of users.

Reduced risk of clogging

By preventing the formation of lumps in big bags, the massage cage considerably improves the fluidity of powdered products. This feature is particularly crucial for materials that tend to agglomerate, such as fine powders or chemicals. By maintaining a homogeneous texture, the system facilitates unloading and reduces the risk of blockages, contributing to a smoother, more efficient operation. This improved fluidity also minimizes downtime and maximizes overall productivity.

Thanks to this solution, the customer saw a 30% increase in the processing speed of its big bags, while significantly reducing material blockages in the silos. Mass shaking of big bags also optimized management of transport and loading times, improving the company's overall productivity.

This SmashR® Fly installation has improved big bag handling and transport operations. This case study shows how Palamatic Process helps powder conveyors meet their technical challenges while increasing operational efficiency.

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