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PALDRUM® 02 Barrel FILLING STATION - Dosing by vibrating feeder
The PalDrum®02 conditioning station provides weight-based filling of your barrels via a high-precision vibrating dispenser.
The load cells integrated into the packaging station control the vibrating feeder.
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Rate4
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Automation3
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Containment3
PalDrum®02-J-C-Gross
PalDrum®02-P-C-Gross
PalDrum®02-J-C-Net
PalDrum®02-P-C-Net
The different possible configurations of the PalDrum®02 model:
| Ref. | Possible equipments | Functions | Advantages | |
|---|---|---|---|---|
| Choice 1 | J | Inflatable seal | Dust-tight connection of the bag / barrel | Maximum confinement |
| P | Connection plate | Quick connect of the bag / barrel | Speed ergonomic installation and multi-format barrels | |
| Choice 2 | Net | Net weighing | Accurate dosing of the product to be packaged | Accelerated rate (dosing in hidden time) May require double check weighing |
| Gain | Gross weighing | Weighing of the entire container and contents | Commercial weighing, traceability | |
| Conveyor | C | Evacuation Conveyor |
Holding and evacuation of the barrel during packaging | Ergonomics, increased cadence |
Our PalDrum®02 packaging machine is configurable by modulating the possible basic equipment: choice 1 + choice 2.
Example of possible reference: PalDrum®02-J-C-Gross.
Description of choices:
Choice 1: 2 possible barrel connection systems:
- Inflatable seal connection system: the connection of the bag to the barrel, or directly to the barrel, is ensured by a low-pressure inflatable seal which provides total material containment. The installation of the bag on the inflatable seal must be carried out manually by the operator. The inflatable seal solution is particularly suitable for barrels with an internal liner.
- Connection cover: the cover is connected to the mouth of the barrel via a pneumatic cylinder, which controls the docking cycle. The sealing of the connection is made by pressing the cover on the edge of the barrel. This configuration provides automatic docking without operator intervention.
Advantage: this controlled docking solution allows automatic adaptation to different barrel heights.
A catch tray option is available to ensure collection of fines when disconnecting the bag and lid.
Choice 2: 2 weighing principles:
- Net weighing: the net weighing is carried out via an intermediate hopper installed in the structure of the packaging machine. In this configuration, the product to be packaged is weighed upstream before the barrel filling phase. This net weighing configuration offers a throughput gain of up to 150 doses/hour.
- Gross weighing: this configuration ensures continuous weighing of the barrel during the filling phase. The chain of load cells is installed under the barrel handling roller conveyor. Gross weighing on the filling station offers safe dispensing without the need for double check weighing. The PalDrum®02 barrel filling station can be IPFA approved when using automatic lid connection.
Barrel handling:
The PalDrum®02 dosing station is designed to be installed on your packaging line with conveyors. Barrel handling solutions using suction cups can be placed at the exit of the conveyor to ensure the palletizing of the barrels.
Equipment advantages
- Automatic dosing and filling of all your powders and bulk materials
- Respect for your fragile products by vibrating dispenser
- Containment by sealed connection on the head of the barrel
- Simple and ergonomic adjustment to your different quantities (setpoint weights, barrel format)
Media
View our equipment in photos
Barrel filling with vibratory table
Conditioning in barrels of animal flour for the animal nutrition sector.
Barrel filling system
Barrel packing line with adipic acid.
Barrel filling system - Cabinet control
Chromium powder barrel filling line in sealed mode to ensure operator safety.
Barrel filling line
Barrel filling machine on a process line treating seeds.
Box and barrel filling system
Packing line for sodium bicarbonate in cardboxes with internal bag and in barrels.
Bulk handling materials - Barrel filling system
Filling head on barrels for contained filling.
Barrel filling with conveyor
Barrel conditioner on a process line for mixing and packaging phytotherapeutic products.
Barrel filling - Plastic application
Industrial process for the contained filling of cardboard barrels with chemicals.
Vibrating table
Roller conveyor on industrial barrel filling station.
Features
Technical specification
| Rate | 100 barrels/h |
|---|---|
| Capacity | 300 kg/barrel |
| Manufacturing materials | Painted steel, 316L stainless steel |
| Installed power | 3.5 kW |
| Compressed air consumption | 0.9 Nm³/h |
| Dust removal rate | 300 m³/h |
Specifications :
- Semi-automatic packaging station
- Storage, evacuation and automatic dosing of the product
- Manual docking and positioning of the barrel.
Options
Available options
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Sampler on filling head
The sampler is installed on the drum filling station. It ensures an automatic sampling at each packaging. Traceability is thus guaranteed. The volumetric sampling in the product flow guarantees a representative sampling.
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Gravity or motorized feeding and/or evacuation conveyor
It can be installed on scales.
The conveyor can be equipped with a raised frame to ensure the maintenance of the drums.
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Effortless lifting and handling of the drum
The drum and canister manipulator offers the operator maximum ergonomics. The problem of carrying loads is completely solved by the installation of this equipment.
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Magnetic bars
Capture of metal particles at the end of the line before packaging in drums to ensure a high quality finished product.
The bars are positioned at the heart of the product flow to retain the metal particles. -
Drum sealing and lid removal machine
Manual tight closing of the drum.
Lid removal can be done automatically.
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Clip machine for the closing of the internal bag
Closing of the bag: manual or automatic clip closing system, compatible with applications for the food industry.
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Industrial sealer for plastic bags
Bag sealer - output from 4 to 20 bags/min.
If the sealer is manual, a load balancer can be installed. It is particularly suitable for plastic bags with a sealing length (width) from 650 to 1000 mm. It is available in several versions according to the chosen sealing technology: double impulse sealing, thermal sealing, hot air sealing.
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Vibration system to compact the product
Vibrating motor
The vibration of the bag/drum at the end of the packaging process optimizes the filling volume. Other packing alternatives: air compression or mechanical pressure.
