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PalDrum®03 automatic barrel and bucket filling station - Dosing by twin-screw feeder
The PalDrum®03 barrel and pail filling station provides high-throughput, high-accuracy filling with twin-screw dosing technology. The Palamatic Process D14 twin-screw feeder provides high flow rate and fine precision due to the small dosing screws.
Each of the augers is driven by an independent motor allowing individualized control and automation. To ensure dosing regularity and maximum precision, screw feeding is provided by a motorized rotary breaker.
PalDrum® 03 - Automatic Filling Line:
For manufacturing processes that require a high filling rate, the PalDrum®03 conditioning station offers all the necessary modular configurations, primarily:
- Automatic barrel conveying
- Dust control by capture hood
- Automatic weighing
- Removal of lids (for packaging in buckets)
- Labeling
Hygiene
To provide clean packaging operations of barrels and pails, the PalDrum®03 packaging station offers three connection configurations:
- Inflatable seal: provides a dust tight connection of the inner liner inside the barrel. The filling head is equipped with a double envelope to allow volume balancing, as well as dust removal during the filling sequence.
- Containment plate: is actuated by a pneumatic cylinder and pressed against the top of the barrel or bucket to provide a dust tight connection during the filling phases.
- Suction hood (Capture hood): for versions requiring a very high filling rate, the PalDrum®03 loading station can be delivered with an upper suction hood, providing continuous dust removal from the material loading station. This technology does not require the presence of an operator at the filling station, allowing automatic operation.
PalDrum®03-J-C-Brut
PalDrum®03-P-C-Brut
PalDrum®03-J-C-Net
PalDrum®03-P-C-Net
The different possible configurations of the PalDrum®03 model:
| Ref. | Possible equipments | Functions | Advantages | |
|---|---|---|---|---|
| Choice 1 | J | Inflatable seal | Dust-tight connection of the bag / barrel | Maximum confinement |
| SB | Suction booth | Suction hood Dust collection | Automatic placement of barrels and buckets | |
| P | Connection plate | Quick connect of the bag / barrel | Speed ergonomic installation and multi-format barrels | |
| Choice 2 | Net | Net weighing | Accurate dosing of the product to be packaged | Accelerated rate (dosing in hidden time) May require double check weighing |
| Gain | Gross weighing | Weighing of the entire container and contents | Commercial weighing, traceability | |
| Conveyor | C | Evacuation Conveyor |
Holding and evacuation of the barrel during packaging | Ergonomics, increased cadence |
Our PalDrum®03 packaging machine is configurable by modulating the possible basic equipment: choice 1 + choice 2.
Example of possible reference: PalDrum®03-J-C-Gross.
Description of choices:
Choice 1, 2 weighing modes:
As with all PalDrum® stations, the weighing technology can be selected according to your throughput.
- Gain-in-weight: for weighing barrels during filling (IPFA commercial weighing certification)
- Loss-in-weight: for weighing your products upstream and checking the weight after packaging on a secondary conveyor (IPFA commercial weighing certification)
Line rate:
The PalDrum03 filling station offers filling rates of more than 200 buckets/minute for 5 liter containers. The exemplary modularity of the packaging machine offers tailor-made solutions for your specific applications.
Operating sequence:
The PalDrum® 03 is a fully automated barrel and bucket packing station that operations at a high level of efficiency due to the minimal amount of human intervention.
From the positioning of the containers on the conveyor to the removal and storage of the barrels, all the steps are carried out and controlled by automatons.
Equipment advantages
- Fully sealed barrel filling system for dust containment
- Filling rates adapted to production
- Dosing system: 4 load cells implanted under the feet of the conveyor and controlled by the dosing mechanism for an autonomous and accurate filling operation
- The motorized conveyor transports and stores the filled barrels to create buffer stock and prevent the shifting of the barrels for further securing and safety
Media
View our equipment in photos
Barrel filling station with bulk bag discharging
Complete big bag discharging line for automatic and fast barrel filling via a BFM connection sleeve.
Barrel conditioning PALDRUM® 03
Barrel conditioning with PALDRUM® 03
Barrel filling - PALDRUM® 03
Barrel filling PALDRUM® 03.
Filling barrels on the infeed conveyor
Filled drums or barrels go onto the accumulation and discharge conveyor to create the buffer stock and ensure the shifting of the barrels for the strapping.
Barrel filling system
Barrel filling system for industrial processes.
Barrel filling station
Barrel conditioning station for industrial processes.
Barrel filling station
Filling of buckets from a container using a screw dosing unit.
Barrel filler
Barrel filler for industrial powders.
Installation barrel filling
Installation of barrel filling system.
Roller conveyor
Roller conveyor for barrel filling.
Barrel filling PALDRUM® 03
Drum conditioning line PALDRUM® 03.
Bucket filling head
Screw filler for feeding a barrel packaging machine.
Fitting of the inner bag for barrel filling
Fitting of the internal bag by the production operator in order to prepare the barrel filling cycle.
Line automation
Control screen on barrel filling station.
Packaging station
Unit for automatic filling of buckets.
Barrel filling and pallet evacuation
Evacuation of the barrels on a pallet possible.
Features
Technical specification
| Rate | 6.5 tons/h. |
|---|---|
| Capacity | 25 kg/bucket |
| Manufacturing materials | Painted steel, 316L stainless steel |
| Instlled power | 7.5 kW |
| Compressed air consumption | 0.2 Nm³/h. |
| Dus removal rate | 300 m³/h. |
Specifications :
- Motorized conveying
- Automatic placement of the barrel on the packaging station
- Automatic docking and dosing to the palletizing station
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Barrel filling with chemical agents
Processed materials: hydrazine hydrate derivative - Drum filling with chemical agents - The customer is the world leader in chemistry for the manufacture of building materials.Chemical
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Production of dried fruits and seeds
Processed powder: dried fruits and seeds - Mixing and packaging - Our customer wanted to implement a new production line in its plant to support its growth.Food and Animal Feed
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Repackaging in drums and small big bags
Processed powder: Dextrose Anhydride - Repackaging in drums and small big bags - The installation is a complete turnkey line allowing the repackaging of dextrose from big bags into plastic drums or...Fine chemical
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Bucket filling line
Material: Graphite - Bucket filling line - Turnkey solution for big bag emptying, total containment and rapid filling of buckets with graphite powder.Chemical
