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Bulk bag & sack discharging - Telescopic tube - Duopal DP1

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    Description
    bulk bag and sack discharger telescopic tube

    BULK BAGS AND SACKS UNLOADING COMBINED STATION - TELESCOPIC TUBE FOR MAXIMUM CONTAINMENT

    Rate: 10 to 20 bulk bags/h - 180 bags/h

    Capacity: 2 tons/bulk bag

    Objectives: Total containment and flexibility of bulk solid FIBC discharge

    The combination super sack and bags unloading station ensures dust-free discharge and keeps the spout under tension to aid the flow of the stored powder. The design of this equipment also promotes worker safety during operation. Three designs are available: hoist loading, forklift loading or low structure. 

     

     

    Operating Sequence:

    1. Loading of the bulk bag or super sack 
    2. Positioning of the bulk bag spout onto the telescopic tube
    3. Secure the spout using the bulk bag clamp
    4. Opening / unlacing the spout sleeve
    5. Flow of the product and total dust containment

    Palamatic Process’ design and engineering office can also offer our customers customized solutions according to your process requirements.

    • Rate
      2
    • Automation
      1
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    Equipment advantages

    - Connection tube: airtight connection between the bulk bag and the unloading station. 
    - Containment tube: ensures containment of the bulk solid flow during unlacing and discharge while maintaining complete operator safety.
    - Deposit tray massage: the flow of the product is aided by the installation of a pneumatic massage system. 
    - Multi-container deconditioning: the opening of the unloading station allows the deconditioning of different types of containers, bags, cartons, etc.

    View our equipment in photos

    fibc unloader telescopic tube

    Big bag discharching - Hoist loading

    Bulk bag discharger: dust-free loading

    fibc and sack discharger pharmaceutical application

    Big bag & sack discharging - Telescopic tube

    The Duopal® allows automatic discharging from bulk bags as well as manual emptying from sacks, drums and other containers. 

    fibc unloader telescopic tube

    Sack manual discharging

    Discover the Palamatic Process test center entirely dedicated to the handling of your raw ingredients and bulk materials.

    fibc unloader telescopic tube

    Containment big bag discharging

    The pneumatic cylinder provides total containment. The operator can adjust the connection height according to the size of the big bag handled.

    big bag discharger telescopic tube

    Big bag unloading

    Big bag & sack discharger with telescopic tube and sealing with clamp.

    big bag unloader telescopic tube bulk materials handling

    Bulk bag unloading - Telescopic tube

    The pneumatic cylinder provides total containment. The operator can adjust the connection height according to the size of the big bag handled.

    iris valve big bag discharger

    Iris valve

    Flow control valve as an option. This pneumatic valve is used to throttle the big bag spout.

    iris valve big bag discharger

    Jumbo bag discharging

    Vacuuming of the big bag: the operator can vacuum the big bag through the dust collector to avoid dust emission.

    forklift truck big bag unloading

    Double big bag emptying station

    Double big bag and sack discharger, loading by lifting truck.

    big bag discharger bulk material handling

    Big bag discharger

    Big bag discharger with dust containment enclosure with tubular screw for bulk materials conveying.

    bulk material handling fibc and sack discharger

    Sack discharging - Food powder

    Sack an big bag discharger on for raw ingredients and bulk materials handling.

    fibc and sack discharger powder process

    Pharmaceutical industry

    Installation for discharging sacks and big bags for a pharmaceutical application.

    fibc and sack discharger pharmaceutical application

    FIBC and sack discharger

    Big bag & sack discharger with telescopic tube and sealing with clamp.

    Technical specification

    Rate 10 to 30 bulk bag/h - 180 sacks
    Capacity  2 tons/ bulk bag
    Manufacturing materials Painted steel, 316L stainless steel
    Installed power 0.1 kW (depending on option)

     

    Integrated equipment: 


    - Handling cross

    - Support structure

    - Pneumatic cylinders for massage system

    - Bulk bag deposit tray

    - Unlacing box with airtight door

    - Hoist remote control

    - Containment tube to prevent overflow

    - Bag compactor

    - Bag dump station

     

    Available options

    • Dedusting ring
      Dedusting ring

      Dust collection ring

      It helps to minimize dust emissions. The dedusting ring is mounted on the tray. It consists of a split tubing and two connection connections for dust removal. A manually operated damper adjusts or closes the suction flow.

    • Bulk bag discharger glove box - Powder handling
      Bulk bag discharger glove box - Powder handling

      Glove box

      Handling of toxic products and contaminants.

      The gloves are installed on the door of the stripping box, mounted on PVC glove rings. Clamps provide containment and closure. A neon implanted outside through a plexiglass facilitates the opening operations of the big bag.
      The glove stripping box allows the user to handle the big bag without coming into contact with various potentially toxic products. In fact, the glove box will allow the user to undo the bun of the big bag to allow it to be emptied. A sieve is added in the stripping box to secure the process.
      Glove manufacturing material adapted to the requirements of your products.

       

    • Big bag discharger compactor - Bulk and powder handling
      Big bag discharger compactor - Bulk and powder handling

      Compactor

      The Palamatic process big bag compactor reduces the volume of waste and maintains a healthy atmosphere without dust. It can be installed on one side or the other of the structure.

    • Big bag discharger lump breaker - Telescopic tube
      Big bag discharger lump breaker - Telescopic tube

      Lump breaker

      Our lump breakers present the ideal solution for crushing materials that tend to make lumps.
      The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains.

    • Big bag discharging side punchers
      Big bag discharging side punchers

      Big bag massage cage

      Massage flow aid system: the cylinders break the vaults and break the mass accumulation.
      Heavily dimensioned pneumatic cylinders installed in the lower part of the big bag break the vaults and break the mass accumulation (2, 4 or 6 cylinders depending on the type of product).

      Possible alternative: vibrating tray: removal tray implanted on silentblocs with vibrating motor to optimize the emptying of certain products. The massage solution can be offered as an independent equipment to prepare big bags mass before emptying.

    • Bulk bag discharger - Powder and bulk material handling
      Bulk bag discharger - Powder and bulk material handling

      Electric hoist

      It allows the handling of big bags by all the operators (autonomy of the station). It is installed on a galvanized steel handling rail (IPE).
      The hoist includes a complete power supply with flexible cables as well as a chain tray. The lifting and translation of the big bag are controlled by the operator via the button box.

    • Bulk bag discharger load cells - Powder and bulk material handling
      Bulk bag discharger load cells - Powder and bulk material handling

      Load cells

      Ideal weighing sensor for the construction of a dosing machine... Suitable for industrial weighing.

    • Big bag discharging spike - Bulk and powder handling
      Big bag discharging spike - Bulk and powder handling

      U-shaped bag puncture tip

      This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using big bags with a cuff (U-shaped tip).

      Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.

      For big bags with bleed-bottom, the diamond tip V-shaped and allows the bottom of the big bag to be cut open.

    • Big bag discharging spike - Bulk and powder handling
      Big bag discharging spike - Bulk and powder handling

      V-shaped bag puncture tip

      This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using bleed big bags (V-shaped tip).

      Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.

      For big bags with cuff, the tip is U-shaped and allows to cut the big bag open at the height of its cuff.

    • Big bag unloader control valve - Bulk material and powder handling
      Big bag unloader control valve - Bulk material and powder handling

      Control valve

      Stop the product or regulate the flow.

      The PALAMATIC PROCESS drain interruption valve is used to stop the flow of fusible products or simply to regulate the flow rate, a pneumatic valve throttles the "trunking" sleeve of the big bag.
      This valve is actuated by three cylinders and allows the operator to interrupt or regulate the descent of powders at any time.

    • Big bag unloader telescopic tube - Bulk material and powder handling
      Big bag unloader telescopic tube - Bulk material and powder handling

      Telescopic pipe

      It allows a waterproof connection of the big-bag and ensures tension on the big-bag cuff.
      The double casing telescopic tube is tied to a flat ring via clamps. The pneumatic cylinder allows the operator to adjust the connection height to suit different types of big bags. The airtight connection is ensured by an inflatable seal and a refocusing ring produced to avoid retention.

    • Production of veterinary medicinal products

      Processed powder: pharmaceutical powder - Powdered veterinary medicinal substance - The process consists of emptying powders to feed a bagging machine.
    • Spray tower for packaging feed

      Processed powders: skim milk powder / whole milk powder. Client in Africa.
    • Process for mixing dry ingredients

      Processed Materials: Granulated Sugar, Rebaudioside M, Cocoa Powder and various minor ingredients - Process for mixing dry ingredients - The new facility expansion project required the capabilities of...
    • HAZLOC Rated Industrial Equipment for Feeding a Solvent Reactor

      Treated powder: Titanium dioxide (TiO2) - Feeding of a solvent reactor in the inks and coatings sector - Emptying station for big bags and sacks with powder transfer system by a tubular screw.
    • Manufacture of aperitif biscuits

      Processed powders: pumpkin seeds, linseed, sesame seeds, corn starch - New installation for the manufacture of biscuits and crackers - Emptying of big bags to feed a mixer
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