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Description
Standard lump breaker
Crushing, De-Lumping, Deagglomeration
Available in mild steel, stainless steel 304L and 316L
Throughput from 1 to 50 m³/hr.
Lump breaker range
The lump breaker machine is ideal for improving flow characteristics in processes that handle materials which tend to form lumps. The rapid rotation of the internal blades breaks up and deagglomerates both soft and hard lumps in your process line. A common application for a lump breaker, also known as a powder crusher or powder granulator, is in sugar handling systems where prolonged storage of the raw sugar may have formed compression lumps, or if exposed to humidity and moisture, hard agglomerates.
Our lump breakers act as deagglomerators in your manufacturing line, and are the perfect solution for breaking apart materials that tend to form lumps. The powder crusher can break up hard clumps that form during the production or transportation of materials such as powders, grains, or any type of bulk solid. The fast rotation of specially engineered blades above a fixed coarse mesh provides efficient lump breaking action. Designed with two rotors, our lump breaker machines can achieve high throughputs with a minimal footprint.
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Precision2
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Rate5
Operating sequence
The range of EC Palamatic Process lump breakers is made up of 3 standard models: EC35, EC50 and EC70. Each model has two shafts equipped with knives and a calibration comb.
A tailor-made version is also available.
Custom lump breaker:
Lump breakers are designed by our engineering office in collaboration with our customers so that they best meet their deagglomerator needs and expectations.
The Palamatic Process design office offers personalized solutions for your lump breaker machines according to your installation and flow constraints. We define together the tailor-made powder granulator solution according to your specifications.
Integrated functionalities:
- Blades or knives for lump breaking
- ATEX 20/21/22
- Shape of knives according to product
- Mesh size according to product
- Fixed or variable speeds
- Rotation control
- Chain or gearbox transmission
- Construction in mild, 304 or 316 steel
- Safety interlock on inspection door
Before / After
Equipment advantages
- ATEX standards 20/21/22
- 3 standard sizes
- 2 rotors with blades and a fixed coarse mesh screen to increase lump breaking efficiency
- Fixed or variable speed motorization, chain or gear drive designs available
- Manufacturing: mild steel, stainless steel 304L and 316L
Media
View our equipment in videos
Lump breaker Palamatic Process
It is used to break up materials that tend to form lumps and to ensure a fluid supply of the bulk material.
Lump breaker Palamatic Process
The rotation of special knives through a fixed grid causes the breaking of lumps.
Lump breaker with knives
The presence of two rotors allows high flow rates to be achieved.
3-D Lump breaker
3D view of the Palamatic Process industrial lump breaker.
View our equipment in photos
Gamme des émotteurs
3 Palamatic Process lump breakers for crushing, lumping and granulating.
Lump breaker EC70 Palamatic Process
The lump breaker EC70 shreds and deagglomerates bulk materials that tend to build up in mass.
Examples of tests
Test for crumbling frozen zucchinis.
Industrial lump crusher
The DLP Lump Breaker is the ideal device for breaking up material lumps.
Chocolate processing line
Handling of ingredients present in the composition of confectionary products.
Lump breakers
The lump breaker crumbles the bulk materials and are suitable for compact materials with large lumps.
Lump breaker Palamatic Process
Lump breakers crush and crumble bulk materials and ensure a smooth flow of your product in your production line.
Lump breaker
The lump breaker breaks up the clods that are created during the production process.
Lump breakers EC70
Technical information of the EC70 lump breaker :
- Rotor speed: 180
- Flow rate in t./h : 50 to 80
- Material cross-section in mm: 700*700
- Motor power in kW: 5.5
- Mounting flange in mm: 800*800
- Weight in kg: 345
Industrial Lump breakers
The Palamatic Process lump breaker is present in our test station. You can thus carry out your tests with your powders and according to the chosen configuration.
De-lumping unit
Breaking up friable lumps in bulk materials.
Lump breaking process
Examples of processed powders: clay, glucose, salt, sugar, milk powder, animal flour, soya, starch...
Lump breaker bulk materials handling
Lump breaker for loading resin into ATEX 20 under pressure reactors.
Micronization
The lump breaker can work in continuous feeding or under load under hopper.
Confectionery applications in the food industry
Lump breaker for food industry applications.
Frozen materials lump breaker
Test example: crumbling of frozen carrots.
Knife lump breaker
The lump breaker shreds and deagglomerates bulk materials that tend to build up in mass.
Crushing unit
Two horizontal rotating shafts are equipped with chopping knives.
Knife lump breaker Palamatic Process
Shaft passage sealing.
Lump breaker below bag dump station
The conveying of the powders is carried out by VFlow®. The powders processed are sebacic acid, adipic acid, sodium molybdate and benzotriazole.
Paint coatting lump breaking
The lump breaker ensures a supply of de-agglomerated material. It includes 2 pin shafts.
Features
Technical specification
| Models |
rotor speed rpm |
Theorical flow in m³/hr | Product section passage in mm | Engine power in kW | Mounting flange in mm |
Weight (kg) |
|---|---|---|---|---|---|---|
| EC35 | 200 | 25 to 35 | 375 * 375 | 3 | 445 * 445 | 220 |
| EC50 | 180 | 40 to 50 | 525 * 525 | 5.5 | 600 * 600 | 280 |
| EC70 | 180 | 50 to 80 | 700 * 700 | 8 | 800 * 800 | 345 |
Main advantages
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Wheat bran and lime premix line
Processed powders: wheat bran and lime with a bulk density of 0.4 to 1 kg/m³ - Wheat bran and lime premix line - Estonian engineering company specialized in the design of industrial operations for the...Food and Animal Feed
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Cement storage
Processed powder: cement - Cement storage - Cement manufacturer in Reunion Island.Minerals and building
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Tanning product
Processed powders: chemical additives - Tanning product - The great diversity of the products and their varied packaging meant that this plant had long been looking for a system that would reduce the...Chemical
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Resin formulation
Processed powder: resin - Resin formulation - This company in the petrochemical sector provides adhesive solutions.Chemical
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Manufacture of industrial glue
Processed powders: varnish and gelcoat - Manufacture of industrial glue - This process consists of a combined Duopal® DP02 station for emptying sacks and big bags, a pneumatic conveying system and a...Chemical
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Adblue - Urea- DeNOx
Processed powders: solid urea, demined water and liquid urea - Adblue, Urea, Denox - Supplier of DeNOX solutions for thermal power plants to reduce nitrogen oxide emissions.Water and smoke
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Resin and gel coat manufacturing
Processed powders: maleic anhydride, Epo Kukdo - Resin and gel coat manufacturing - The client is a world leader in the production of structural resins for the building, automotive, water sports and...Chemical
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Truck and wagon loading
Processed powder: adipic acid - Truck and wagon loading - The installation is especially designed to meet all the customer's constraints, in particular operation of the installation at a flow rate of...Chemical
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Cementation of nuclear waste
Processed powders: Cement + filler, lime and calcium nitrate - Cementation of nuclear waste - This process is intended for the cementation of fines and resinsEnergy
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Handling of veterinary bulk solids
Processed bulk solids: veterinary powders - Loading of veterinary powders - Company specialized in animal nutrition and health: workshop for the preparation and mixing of bulk materialFood and Animal Feed
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Loading of ingredients for the production of beverage
Processed materials: citric acid, potassium sorbate, sodium benzoate... - Loading of ingredients for the production of beverage - This installation concerns a new production line in a new building of...Food and Animal Feed
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Loading silos with sugar
Processed materials: crystal sugar - Loading silos with sugar - A container tipper is used to feed the high pressure pneumatic conveying network to feed 2 silos of 50 tons.Food and Animal Feed
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Refined sugar conveying
Processed material: refined sugar - Refined sugar conveying - On-site installation of repackaging equipment for the transfer of sugar stored in shipping containers with an inner liner to a bulk bag...Food and Animal Feed
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Shampoo production line
Processed material: wax, parafin - Shampoo manufacturing - Automated loading of tanks (melters) for the preparation of shampoo.Fine chemical
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Dissolution of urea
Processed materials: liquid urea - Dissolution of urea - The 500m² facility consists of the production unit, polypropylene and HDPE storage tanks and storage of solid urea big bags.Water and smoke
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Manufacturing line for petfood industry
Processed Powders: Soy Flour, Brewer Yeast, Corn Starch, Dried Whey... - Manufacturing line for petfood industry - Manufacturering of dry and liquid flavor enhancers for the pet food industryFood and Animal Feed
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Cement unloading and conveying
Processed powder: cement - Unloading and conveying of cement - Unloading of cement from 1 ton bulk bags with pneumatic transfer of material to silo storageMinerals and building
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Production of polyethylene flakes
Processed powder: polyethylene - Production of low-density polyethylene - Company in the petrochemical industry: Installation of 2 bulk bag packaging lines.Chemical
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Manufacturing process for sealants
Processed powder : Sodium hypophosphite - Manufacture and installation of a new turnkey process line for the production of coatings and sealants in an ATEX hazardous location.Chemical
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Process for the production of chocolate
Process materials: granulated Sugar, whey, skim milk powder, and various other minor additives - Process for the production of chocolate - Objectives: unloading, transfer, storage and dosing of...Food and Animal Feed
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Processing of artificial sweeteners
Processed product: erythritol - Bag emptying and crushing line - Production line for sauces, soups, drinks.Food and Animal Feed
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Process for mixing dry ingredients
Processed Materials: Granulated Sugar, Rebaudioside M, Cocoa Powder and various minor ingredients - Process for mixing dry ingredients - The new facility expansion project required the capabilities of...Food and Animal Feed
