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Description
Bulk bag filling - Containment, densification and bulk weighing
The FlowMatic® 03 filling system's structure is easily adjustable to condition bulk bags of various sizes. The tensioning cylinder and pre-forming fan help maintain the shape of the bulk bag for optimal filling. The vibrating table ensures the deaeration of low-density products and densification of various materials.
The FlowMatic® 03 filling system has a filling rate ranging from 10 to 20 bulk bags per hour.
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Automation3
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Rate3
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Overall dimensions5
Operating mode :
1. Installation of the bulk bag on the packaging station
2. The bulk bag spout is fixed to the filling head by means of an inflatable seal which ensures dust containment during operation.
3. Tensioning of the bulk bag with the pneumatic cylinder
4. The pre-forming fan inflates and shapes the bulk bag (FIBC)
5. Inflating fan is deactivated and another fan used for reverse jet filtration of the bulk bag is switched on
6. Bulk bag filling starts with high flow rate capability
7. Bulk bag comes to rest on its pallet and the vibrating table ensures stability of the bulk bag during filling and handling
8. Vibrating table further ensures densification of material with intermittent operation throughout the filling process
9. Load cells allow for weight management via a low speed switch to adjust the flow rate for final dosing
10. End of the filling process, the forks lower and the seal deflates. The bulk bag is ready to be unloaded
11. Removal of the bulk bag can commence by forklift, pallet truck or by the bulk bag straps
The FlowMatic® 03 bulk bag filling station incorporates all the necessary options for an efficient filling and dust containment operation. These features include the inflatable containment seal, bulk bag hanging deck with pneumatic cylinder height adjustment, bulk bag shaping fan, bulk bag weighing system (dosing), optional commercial weighing and vibrating densification table. The adjustable structure enables the conditioning of bulk bags of various heights and dimensions. The filling head is designed with a double casing to relieve back pressure during filling as well as containment of dust emissions into the atmosphere. The tension cylinder and the fan allow the bulk bag to be pre-formed for optimal filling. Finally, the vibrating table also ensures that the handling of the packed bulk bag is safe by avoiding the risk of tipping.
The FlowMatic®03 bulk bag filling station has a filling rate ranging from 10 to 20 bulk bags per hour.
Equipment advantages
- Dosing and weighing capabilities for commercial operations
- Fan and tension cylinder pre-form and shape the bulk bag to maximize filling
- Vibrating table for the densification of bulk material and stability of the FIBC / bulk bag
- U-shaped forks to remove the bulk bag by its support straps with a forklift
Media
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Bulk bag filling unit - FlowMatic®03
Big bag filling system - Flowmatic 03
Containment, densification and gross weighing
The FlowMatic® 03 filling station is easily adjustable to pack big bags of different heights. The tension cylinder, fan and vibrating table ensure that the big bag is optimally shaped. The vibrating table ensures the deaeration of low-density bulk materials.
Bulk bag filling range
View our equipment in photos
FlowMatic® 03 filling bulk bag - Palamatic Process
Flowmatic 03® is a bulk bag filling solution suitable for a wide variety of business sectors.
Big bag filling Flowmatic® 03
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Big bag filling station under screw conveyor
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The super sack filler has an integrated mechanical roller conveyor that automates and increases the production rate of the packaging line.
Inflatable seal on bulk bag filling station
The inflatable seal provides a dust tight connection to the spout inlet on the bulk bag. The filling head of the bulk bag packing structure is designed as a double jacketed tube allowing the material to air volume balancing as well as the capture and filtration of dust particules.
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Installed at the outlet of a mixer, the material filling station combines the packing of super sacks and open mouth sacks.
The bulk bags are filled with a FlowMatic 03 station equipped with: inflatable seal for a dust tight connection, pneumatic tension cylinder and a vibrating table for the densification of powders and granules during the packing process.
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Filling head
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Ergonomic design for access to the spout inlet of the bulk bag
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Pal'Touch industrial automation: The control cabinet is integrated into our Flowmatic 03 bulk bag filling station.
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A Pal'Touch control panel automatically manages the dosing and weighing systems integrated into the bulk bag filling station. This features make it possible to conduct commercial transactions of the packed bulk solids.
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The entire structure is adjustable to handle big bags of different heights.
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The bulk bag filling station is fed upstream by feed hopper and vibrating screener.
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FIBC filling station
Integrated on the back of the FIBC bulk solids loading station is a pneumatic jack that helps adjust the tension of the FIBC during the filling cycle.
Vibratory table
The vibrating table integrated into the filling station for big bags with calcium carbonate enable the raw bulk material to be deaerated and ensures the stability of the big bag.
Filling head
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Integrated equipment:
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- Clamping ring
- PalSack® - Sack filling station
- Drop through rotary airlock valve
- Magnetic detector
- Industrial automation
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Features
Technical specification
| Rate | 10 to 20 bulk bags/h. |
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| Capacity | 2 tons/bulk bag |
| Manufacturing materials | Mild steel, 304L stainless steel |
| Installed power | 3 kW |
| Compressed air consumption | 0.9 Nm³/h. |
| Dust removal rate | 176 CFM |
Finishing touches: RAL 9006, micro-blasted, electropolishing
Average power consumption: 0.2kW
Operating pressure: 6 bar
Digital input: 6
Digital output: 6
Accuracy of the weighing chain: ± 1 lb.
Maximum size of bulk bags: 61"L x 61"W x 94.5"H
U-shaped forks: allow the removal of the bulk bag by the handles (optional)
Equipment integrated into the FlowMatic®03 model:
- Round hooking forks of the bulk bag: offers easier sliding of the bulk bag handles.
- U-shaped forks for attaching the bulk bag handles: allow the bulk bag to be evacuated directly through the handles using a forklift truck (no pallet is used).
- Support Structure: The structure is adjustable via a pneumatic cylinder to accommodate varying sizes of bulk bags. Width adjustment: the spacing of the hanging forks is adjustable to optimize the filling operation and provides greater stability of the FIBC when resting on a pallet.
- Inflatable seal: change “tight” to “dust-tight”
- Filling head: The filling head is a double-jacketed design to allow for air to material volume balancing. The air exhaust can be connected to a dust filtration system for a clean working atmosphere.
- Tension cylinder: the pneumatic cylinder is attached to the suspension forks and allows for height adjustment for operator ergonomics, accommodation of varying bulk bag sizes and optimal shape of the bulk bag during the filling cycle. The bulk bag is filled without risk of air pockets or folds, and can be safely handled without risk of tipping over.
- Pre-inflation fan: integrated on the filling head, the fan provides two functions. First, it helps shape the bulk bag for optimal filling (no folds or creases). Second, an integrated by-pass valve helps balance the air volume while material if filling the bulk bag. Any fine particulates, or dust, are vented through the double jacketed filling tube during the filling phase. This vent can be connected to a dust collection system for a clean and safe work environment.
Options
Available options
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Conveyor
The bulk bag placed upon the pallet is removed thanks to a motorized roller conveyor, thus optimizing production.
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Rotating head
System allowing the ergonomic implementation of the empty big bag. Designed using a high-strength bearing, a simple rotation (+ 180°/-180°) of the attachment system allows the operator to position the 4 handles of the big bag from his workstation.
The automatic release of the handles, once the big bag filled, completes the system and makes it a particularly suitable equipment for high packaging rates.
The enclosed unit incorporates the pre-inflation fan, allowing its use in difficult environments also subject to strong hygiene constraints.
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Mobile station
The bagging stations can integrate handling sleeves allowing the handling of the assembly on the forklift truck or pallet truck.
These mobile big bag packaging stations allow the conditioning of the big bags under separate feeding points or truck loading spouts.Versions with rails and wheels are available as standard at Palamatic Process.
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Hook - Handle
The equipment can be designed to accommodate big bags 1 handle big bags. A specific maintenance hook enables the positioning of the handle. This hook is set up on the height adjusting deck, thus keeping the system’s flexibility.
A curved feeding tube completes the system allowing to preserve a straight base on the big bag, ensuring an optimal filling.
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Automatic big bag release
Four articulated hooks are installed on the big bag reception deck. The automaton activated pneumatic cylinder controls the tilting of the hook at the end of the dosing process.
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Pallet unstacker
In order to automate the big bag filling station, we propose the installation of an automatic pallet unstacker.
The stacked pallets are stored in the warehouse, then feed one by one the big bag packing machine via a motorized conveyor.
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Grounding clamp
Mass braids equip the entire station. A quick connection point allows the grounding of the big bags, thus creating an equipotential connection of the unit.
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Platform
It facilitates access to the upper part of the big bag filling machine to allow the closing of the bagging head of the flexible container.
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Internal bag welding system
Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows the big bag to be sealed tightly by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (aluminum inner bag).
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Paint formulation
Processed powder: paint powder (polyester resin + fillers + additives + pigments) - Paint formulation - A manual container emptying station feeds a big bag filling system. The container unloading...Chemical
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Animal flour loading
Powders processed: feather flour, animal flour - Animal flour loading - Palamatic Process has set up a bulk bag packaging station with vibration and automatic releaseof the bulk bag.Food and Animal Feed
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Mineral packing
Processed powder: barite - Mineral conditioning - FlowMatic® 03: sealed filling of big bags with barite with automatic weighing.Minerals and building
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Process for food supplements
Processed products: Vitamin A, Vitamin E, Metasmart dry - Process for food supplements - Bulk Bag filling station with integrated weighing and vibrating densification table.Food and Animal Feed
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Premix compound packing
Treated powder: premix compound - Premix compound packing - Our customer, a specialist in PVC compounds and polymer composite materials, required the packing of its finished product - polymer...Chemical
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Packaging process optimization
Processed powder : fish meal - Big bags packaging - Output of 50 big bags/hFood and Animal Feed
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Filling bulk bags with fly ash
Processed powder: fly ash - Filling of big bags for building materials via gravity discharge from a silo.Minerals and building
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Bulk bag filling equipment for semi-automatic process in the fish food industry
Processed powders: meat meal and bone meal - Semi-automatic bulk bag filling stations - The installation consists in loading big bags under mixers without emitting dust.Food and Animal Feed
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Reconditioning of nickel hydroxide in battery manufacture
Processed powders: nickel hydroxide, nickel sulphate and sodium hydroxide Recovery of nickel hydroxide cake for reconditioning in bulk bagsEnergy
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