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Description
PalBox® 01 Cardboard box Filling Station - Provides box packaging for sensitive products
The cardboard box filling station provides carton packaging for sensitive products.
The semi-automatic or automatic station allows weight filling operations. The filling head adapts to the height of the carton for even better packaging.
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Rate5
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Automation5
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Containment5
PalBox®01-C-Gross
PalBox®01-P-Gross
PalBox®01-C-Net
PalBox®01-P-Net
Possible configurations of the PalBox®01 model:
| Ref. | Possible equipment | Functions | Advantages | |
|---|---|---|---|---|
| Choice 1 | P | Support tray | Holds the box while filling | Hygiene, height adjustment for adaptability to box format |
| C | Evacuation conveyor | Holding and evacuation of the box during packaging | Ergonomics, increased cadence | |
| Choice 2 | Net | Net weighing | Ensures the quantity of the product to be packaged | Accelerated rate (dosage in masked time) / may require double check weighing |
| Gross | Gross weighing | Weighing of the entire container and contents | Commercial weighing, traceability |
Our PalBox®01 packaging machine can be configured by modulating the possible basic equipment: choice 1 + choice 2.
Example of possible reference: PalBox®01-P-Net
Operating procedure:
1 - The box is placed manually on the roller conveyor.
2 - The table on which the carton is placed automatically rises under the filling sleeve.
3 - The product flows in the carton in a controlled way thanks to the load cell system.
4 - The table goes down and the carton is evacuated to the stop point.
5 - The operator removes the box from the filling station with a suction manipulator.
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Magnetic separator
During packaging operations, metal ejector detectors are very effective in separating even weakly magnetized or very thin ferrous metal particles from the passing product flow. Metal detectors are designed for extremely precise detections and eliminate all magnetic or non-magnetic metal particles (iron, steel, stainless steel, aluminum) that can be mixed with powdery products falling in gravity. This equipment is ideal for the protection of both the facilities and the production, especially for the chemical and food industries.
The vibrating elevating table
Vibrating elevator tables are units designed for packing bulk materials into containers such as boxes, drums, crates, etc. moving on roller conveyors. This equipment is used to densify the product in containers in order to increase the apparent density or simply limit the slope that forms at the end of filling.
The height of the elevating table is adjustable by proximity switches. After lowering, the load and the roller conveyor are weighed together. It is an ideal solution for filling installations.
Conveyor stops
The stop is a fixed mechanical end element of a conveyor line designed to stop or accumulate the transported product arriving at it. This stop secures the production line.
For the operation of the line, retractable intermediate stops (controlled by pneumatic cylinders) can be integrated.
Commercial weighing
Commercial weighing is the final stage of cardboard packaging of raw materials. The box is positioned, at the end of the conveyor line, on a scale that is also called the Non-Automatic Weighing Instrument (NAWI). The operator carries out the operations of checking the weight of the bag and removing the weighed loads.
Cartons are ready to be palletized and stored.
Equipment advantages
- Control screen
- Weighs to control the amount of material incorporated
- Scan for the traceability of packaged boxes
- Stop points
Media
View our equipment in photos
Box packing
The filling head adapts to the height of the box for a custom-made packing.
Palbox - Cardboard box filling
The cardboard filling head is equipped with a inflatable seal and a clamping ring to ensure that the cardboard boxes are filled tightly.
Cardboard filling
Weighing management: low speed switching to refine the dosing accuracy.
Box filling station
The roller conveyor is used to feed the cardboard box filling station with empty boxes.
Cardboard box packaging machine
Mobile cardboard filling station on a mixing and packaging line.
Automated cardboard boxes conditioning station
Packing by target weight in cardboard.
Automated cardboard boxes conditioning station
The Palamatic Process PalBox® cardboard box filler ensures the packing of sensitive bulk goods into boxes.
It is composed of:
- Magnetic separator
- Vibrating lifting table
- Conveyor stops
- Commercial weighing
Features
Technical specification
| Rate | 4 000 liters/h. |
|---|---|
| Capacity | 50 kg/box |
| Manufacturing materials | Painted steel, 316L stainless steel |
| Installed power | 1.5 to 5.5 kW |
| Compressed air consumption | 0.1 to 0.5 Nm³ |
| Dust removal rate | 100 m³/h. |
The integrated equipment:
- Empty cardboard infeed conveyor
- Elevating and vibrating weighing table
- Evacuation conveyor
- Containment
- Servo control
- Dosing module
- Magnetic separator and ejector
- Magnetic bars
- Storage
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Dried tomato powder process
Processed product: dried tomato powder - Industrial process for tomato-based products - The application requested by the customer is for the filling of bulk bags and cartons at the outlet of the...Food and Animal Feed
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Cardboard box confined packaging station
Cardboard box confined packaging station - Powder dosing line at dryer outlet for cardboard box packaging feed.Energy
