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Automated packaging process for filter cake in bulk bags
The BaggerCake® process line, specifically designed to meet the needs of the battery industry, aims to revolutionize super sack packaging of filter cake generated at the end of the filter press. The filter presses in this line are commonly used for the preparation of nickel, manganese, cobalt, lithium sulfates and hydroxides.
When the filter cake is discharged from the filter press it is fed to a screw conveyor which helps in breaking it up. The screw then transfers the product to a semi-automatic or automatic bulk bag filler. Equipped with advanced features, this filler can automatically close the bulk bag once the preset weight has been reached.
A vibrating table for the BaggerCake® 10, or a vibrating conveyor for the BaggerCake® 20 and 30, compacts and optimizes the quantity of product in the bulk bag and facilitates its evacuation.
This process guarantees maximum efficiency in filter cake packaging.
- Automated bulk bag packaging
- Automated filter cake deagglomeration
- Automatic bulk bag filling
- Automatic bulk bag closing at set weight (optional)
- Vibrating conveyor for optimization and automatic evacuation (optional)
- Automatic bulk bag positioning by robot (exclusive benefit of the BaggerCake® 30 model)
- Sequenced, automatic and confined production
Models
| BaggerCake® 10 | BaggerCake® 20 | BaggerCake® 30 | |
|---|---|---|---|
| Production capacity in bulk bags/h. | 10 | 20 | 20 |
| Weight control | Yes | Yes | Yes |
| Bulk bag conveying | No | Automated conveying | Automated conveying |
| Bulk bag positioning | Operator | Operator | Robot |
| Automated bulk bag closing | Yes (option) | Yes | Yes |
Zoom on the BaggerCake® 10
The BaggerCake® 10 consists solely of a screw at the filter press outlet to break up the filter cake, and a FlowMatic® 03 bulk bag filling station with vibrating table.
Optional extras:
- Automatic bulk bag closing with a clipper
- Double screw to load product into two separate bulk bag fillers
Zoom on the BaggerCake® 20
The BaggerCake® 20 process line is equipped with a FlowMatic®04 semi-automatic bulk bag filler. The bulk bag is positioned by an operator, but automatically closed and evacuated to buffer conveyors.
Zoom on the BaggerCake® 30
The BaggerCake® 30 distinguishes itself from other BaggerCake models by its unique advantage: automated bulk bag infeed into the filler, performed by a robot. This feature significantly increases process efficiency and safety, providing a state-of-the-art automated solution for filter cake packaging.
High output and enhanced safety
This automated packaging line represents a major asset for companies in the battery industry guaranteeing high-speed, automated and safe production. Process automation, coupled with Palamatic Process's experience in the battery industry, offers an optimized technical solution while eliminating the risks associated with handling toxic powders frequently found in chemical companies and gigafactories.
BaggerCake® process lines offer a complete, safe and efficient technical solution for filter cake packaging, meeting the specific requirements of the constantly evolving battery industry.
All the equipment integrated into the filter cake super sack packaging process line is available below.
