Select your Office
+1(267) 606 1002Description
Standard lump breaker
Crushing, lump crushing, granulating
Available in mild steel, stainless steel 304L and 316L
Throughput from 1 to 50 m³/h.
Lump breaker range
The lump crusher is ideal for making a crushing operation of material having a tendency to form clumps. The rapid rotation of the blades causes the fragmentation of clods.
Our lump breakers are the perfect solution for grinding materials that tend to form lumps. The lump crusher allows to break the lumps that form during the production or transportation process of friable materials in powder or grain. The fast rotation of specially shaped blades through a fixed mesh gives an efficient lump breaking action. The presence of two rotors allows high throughputs if required.
-
Precision2
-
Rate5
Before / After
Operating sequence
Their objective is to ensure supply of fluid product.
Lumps must go through a deflector. The lump breaker includes two pin shafts. This model is recommended in the case of friable lumps, without moisture absorption.
The grinder consists of a square section body with an upper and lower flange, 2 parallel horizontal shafts, a mesh for big sizes, 4 shaft bearings with adjustable shaft seal and an appropriate drive unit with transmission.
Customized lump breaker :
Lump breakers are designed by our engineering office in collaboration with our clients to meet their needs and expectations.
The design office PALAMATIC PROCESS is able to offer very specific solutions for your lump crusher applications according to your constraints and your flow rates. We define with you the customized solution after visiting your site and according to your detailed specifications.
Lump crusher integrated features :
- A blades or knives
- ATEX standards 20/21/22
- Passage of the product dimension
- Engine speed fixed or variable
- Controller of rotation
- Steel or stainless steel construction
- A chain drive or gear
- Contact safety
Equipment advantages
- ATEX standards 20/21/22
- 3 standard sizes
- Built with 2 rotors with blades for lump breaking and a mesh in order to reduce the passage space
- Fixed or variable speed motorization, chain or gear drive
- Manufacturing: mild steel, stainless steel 304L and 316L
Media
View our equipment in videos
Lump breaker Palamatic Process
It is used to break up materials that tend to form lumps and to ensure a fluid supply of the bulk material.
Lump breaker Palamatic Process
The rotation of special knives through a fixed grid causes the breaking of lumps.
Lump breaker with knives
The presence of two rotors allows high flow rates to be achieved.
3-D Lump breaker
3D view of the Palamatic Process industrial lump breaker.
Industrial lump breaker
View our equipment in photos
Range of lump breakers
3 Palamatic Process lump breakers for crushing, lumping and granulating.
Lump breaker EC70 Palamatic Process
The lump breaker EC70 shreds and deagglomerates bulk materials that tend to build up in mass.
Examples of tests
Test for crumbling frozen zucchinis.
Lump breakers
The lump breaker crumbles the bulk materials and are suitable for compact materials with large lumps.
Lump breaker Palamatic Process
Lump breakers crush and crumble bulk materials and ensure a smooth flow of your product in your production line.
Lump breaker
The lump breaker breaks up the clods that are created during the production process.
Crushing unit
Two horizontal rotating shafts are equipped with chopping knives.
Lump breakers EC70
Technical information of the EC70 lump breaker :
- Rotor speed: 180
- Flow rate in t./h : 50 to 80
- Material cross-section in mm: 700*700
- Motor power in kW: 5.5
- Mounting flange in mm: 800*800
- Weight in kg: 345
Industrial Lump breakers
The Palamatic Process lump breaker is present in our test station. You can thus carry out your tests with your powders and according to the chosen configuration.
Industrial lump crusher
The DLP Lump Breaker is the ideal device for breaking up material lumps.
Lump breaking process
Examples of processed powders: clay, glucose, salt, sugar, milk powder, animal flour, soya, starch...
Lump breaker bulk materials handling
Lump breaker for loading resin into ATEX 20 under pressure reactors.
Micronization
The lump breaker can work in continuous feeding or under load under hopper.
Frozen materials lump breaker
Test example: crumbling of frozen carrots.
De-lumping unit
Breaking up friable lumps in bulk materials.
Knife lump breaker
The lump breaker shreds and deagglomerates bulk materials that tend to build up in mass.
Knife lump breaker Palamatic Process
Shaft passage sealing.
Lump breaker below bag dump station
The conveying of the powders is carried out by VFlow®. The powders processed are sebacic acid, adipic acid, sodium molybdate and benzotriazole.
Paint coatting lump breaking
The lump breaker ensures a supply of de-agglomerated material. It includes 2 pin shafts.
Features
Technical specification
| Models |
rotor speed tr/min |
Theorical flow in m³/h | Product section passage in mm | Engine power in kW | Mounting flange in mm |
Weight (kg) |
|---|---|---|---|---|---|---|
| EC35 | 200 | 25 to 35 | 375*375 | 3 | 445*445 | 220 |
| EC50 | 180 | 40 to 50 | 525*525 | 5.5 | 600*600 | 280 |
| EC70 | 180 | 50 to 80 | 700 *700 | 8 | 800*800 | 345 |
Main advantages
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Wheat bran and lime premix line
Processed powders: wheat bran and lime with a bulk density of 0.4 to 1 kg/m³ - Wheat bran and lime premix line - Estonian engineering company specialized in the design of industrial operations for the...Food and Animal Feed
-
Cement storage
Processed powder: cement - Cement storage - Cement manufacturer in Reunion Island.Minerals and building
-
Tanning product
Processed powders: chemical additives - Tanning product - The great diversity of the products and their varied packaging meant that this plant had long been looking for a system that would reduce the...Chemical
-
Resin formulation
Processed powder: resin - Resin formulation - This company in the petrochemical sector provides adhesive solutions.Chemical
-
Manufacture of industrial glue
Processed powders: varnish and gelcoat - Manufacture of industrial glue - This process consists of a combined Duopal® DP02 station for emptying sacks and big bags, a pneumatic conveying system and a...Chemical
-
Adblue - Urea- DeNOx
Processed powders: solid urea, demined water and liquid urea - Adblue, Urea, Denox - Supplier of DeNOX solutions for thermal power plants to reduce nitrogen oxide emissions.Water and smoke
-
Resin and gel coat manufacturing
Processed powders: maleic anhydride, Epo Kukdo - Resin and gel coat manufacturing - The customer is one of the world leaders in the production of structural resins for the building, automotive, water...Chemical
-
Truck and wagon loading
Processed powder: adipic acid - Truck and wagon loading - The installation is especially designed to meet all the customer's constraints, in particular operation of the installation at a flow rate of...Chemical
-
Cementation of nuclear waste
Processed powders: Cement + filler, lime and calcium nitrate - Cementation of nuclear waste - This process is intended for the cementation of fines and resinsEnergy
-
Handling of veterinary bulk solids
Processed bulk solids: veterinary powders - Loading of veterinary powders - Company specialized in animal nutrition and health: workshop for the preparation and mixing of bulk materialFood and Animal Feed
-
Loading of ingredients for the production of beverage
Processed materials: citric acid, potassium sorbate, sodium benzoate... - Loading of ingredients for the production of beverage - This installation concerns a new production line in a new building of...Food and Animal Feed
-
Loading silos with sugar
Processed materials: crystal sugar - Loading silos with sugar - A container tipper is used to feed the high pressure pneumatic conveying network to feed 2 silos of 50 tons.Food and Animal Feed
-
Refined sugar conveying
Processed material: refined sugar - Refined sugar conveying - On-site installation of repackaging equipment for the transfer of sugar stored in shipping containers with an inner liner to a bulk bag...Food and Animal Feed
-
Shampoo production line
Processed material: wax, parafin - Shampoo manufacturing - Automated loading of tanks (melters) for the preparation of shampoo.Fine chemical
-
Dissolution of urea
Processed materials: liquid urea - Dissolution of urea - The 500m² facility consists of the production unit, polypropylene and HDPE storage tanks and storage of solid urea big bags.Water and smoke
-
Manufacturing line for petfood industry
Processed Powders: Soy Flour, Brewer Yeast, Corn Starch, Dried Whey... - Manufacturing line for petfood industry - Manufacturering of dry and liquid flavor enhancers for the pet food industryFood and Animal Feed
-
Unloading and conveying of cement
Processed powder: cement - Unloading and conveying of cement - Unloading of cement from 1 ton big bags with pneumatic transfer of material to silo storageMinerals and building
-
Production of polyethylene flakes
Processed powder: polyethylene - Production of low-density polyethylene - Company in the petrochemical industry: Installation of 2 big bag packaging lines.Chemical
-
Manufacturing process for sealants
Processed powder : Sodium hypophosphite - Manufacture and installation of a new turnkey process line for the production of coatings and sealants in an ATEX hazardous location.Chemical
-
Process for the production of chocolate
Process materials: granulated Sugar, whey, skim milk powder, and various other minor additives - Process for the production of chocolate - Objectives: unloading, transfer, storage and dosing of...Food and Animal Feed
-
Processing of artificial sweeteners
Processed product: erythritol - Bag emptying and crushing line - Production line for sauces, soups, drinks.Food and Animal Feed
-
Process for mixing dry ingredients
Processed Materials: Granulated Sugar, Rebaudioside M, Cocoa Powder and various minor ingredients - Process for mixing dry ingredients - The new facility expansion project required the capabilities of...Food and Animal Feed
