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Description
HAZARDOUS MATERIAL BULK BAGS AND SACKS UNLOADING - GLOVE BOX avoiding any operator contact with the product
Rate: 10 to 20 bulk bags/hr - 180 bags/hr
Capacity: 2 tons / bulk bag
Objectives: Total dust containment and operator safety
Palamatic Process has designed a combination of bulk bag unloader and sack tip discharge with an integrated glove box. This feature provides total dust containment and prevents the operator from coming into contact with potentially hazardous materials. The front panel allows full visibility of the unloading operation for bulk bag unlacing and sack opening procedures.
This bulk bag and sack unloading station allows safe loading of the FIBC's with the use of an electric hoist, a forklift truck or an overhead crane and is also available in a low height design.
Discover our 3 types of loading:
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Rate2
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Automation1
Equipment advantages
- Connection tube: airtight connection between the bulk bag and the unloading station.
- Containment tube: dust-free discharge of bulk solids while also maintaining complete operator safety .
- Deposit tray massage: the flow of the product is aided by the installation of a pneumatic massage system.
- Container flexibility: the Duopal DP2 unloading station allows the discharge of various container types:. boxes, bags, cartons, etc.
Media
View our equipment in photos
Big bag and sack discharging glove box
Containment and protection of operators.
Glove box - Contained discharge
The stripping box with dust-tight door provides safe and ergonomic access to the bulk bag discharge spout.
3D layout - Big bag & sack discharging low profile
Duopal® DP23 with low structure
Space saving and flexibility, sack dump station, big bag discharge station, containment.
Bulk bag & sack discharging
Telescoping tube: make a fully dust-tight connection between the bulk bag and the discharge station.
3D layout - Big bag & sack discharging electric hoist loading
Duopal® DP23 with electric hoist loading
Space saving and flexibility, sack dump station, big bag discharge station, containment.
3D layout - Big bag & sack discharging Forklift truck loading
Duopal® DP22
Space saving and flexibility, sack dump station, big bag discharge station, containment.
Bulk bag dicharging - Glove box
The stripping box optimizes containment and enables the handling of toxic bulk materials.
Features
Technical specification
| Missed | 10 to 30 bulk bags/hr - 180 sacks/hr. |
|---|---|
| Capacity | 2 tons / bulk bag |
| Manufacturing materials | Painted steel, 316L stainless steel |
| Installed power |
0.1kW (depending on option) |
Integrated equipment:
- Handling cross
- Structure support
- Pneumatic cylinders for massage system
- Bulk bag deposit tray
- Stripping box with airtight door
- Hoist remote control
- Containment tube inside
Options
Available options
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Dust collection ring
It helps to minimize dust emissions. The dedusting ring is mounted on the tray. It consists of a split tubing and two connection connections for dust removal. A manually operated damper adjusts or closes the suction flow.
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Glovebox
Handling of toxic products and contaminants.
The gloves are installed on the door of the stripping box, mounted on PVC glove rings. Clamps provide containment and closure. A neon implanted outside through a plexiglass facilitates the opening operations of the big bag.
The glove stripping box allows the user to handle the big bag without coming into contact with various potentially toxic products. In fact, the glove box will allow the user to undo the bun of the big bag to allow it to be emptied. A sieve is added in the stripping box to secure the process.
Glove manufacturing material adapted to the requirements of your products. -
Compactor
The PALAMATIC big bag compactor reduces the volume of waste and maintains a healthy atmosphere without dust. It can be installed on one side or the other of the structure.
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Lump breaker
Our lump breakers present the ideal solution for crushing materials that tend to make lumps.
The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains. -
Big bag massage cage
Massage flow aid system: the cylinders break the vaults and break the mass accumulation.
Heavily dimensioned pneumatic cylinders installed in the lower part of the big bag break the vaults and break the mass accumulation (2, 4 or 6 cylinders depending on the type of product).Possible alternative: vibrating tray: removal tray implanted on silentblocs with vibrating motor to optimize the emptying of certain products. The massage solution can be offered as an independent equipment to prepare big bags mass before emptying.
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Electric hoist
It allows the handling of big bags by all the operators (autonomy of the station). It is installed on a galvanized steel handling rail (IPE).
The hoist includes a complete power supply with flexible cables as well as a chain tray. The lifting and translation of the big bag are controlled by the operator via the button box. -
Load cells
Ideal weighing sensor for the construction of a dosing machine... Suitable for industrial weighing.
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U-shaped bag puncture tip
This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using big bags with a cuff (U-shaped tip).
Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.
For big bags with bleed-bottom, the diamond tip V-shaped and allows the bottom of the big bag to be cut open.
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V-shaped bag puncture tip
This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using bleed big bags (V-shaped tip).
Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.
For big bags with cuff, the tip is U-shaped and allows to cut the big bag open at the height of its cuff.
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Control valve
Stop the product or regulate the flow.
The PALAMATIC drain interruption valve is used to stop the flow of fusible products or simply to regulate the flow rate, a pneumatic valve throttles the "trunking" sleeve of the big bag.
This valve is actuated by three cylinders and allows the operator to interrupt or regulate the descent of powders at any time. -
Telescopic pipe
It allows a waterproof connection of the big-bag and ensures tension on the big-bag cuff.
The double casing telescopic tube is tied to a flat ring via clamps. The pneumatic cylinder allows the operator to adjust the connection height to suit different types of big bags. The airtight connection is ensured by an inflatable seal and a product refocusing ring to avoid retention
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Manufacture of industrial glue
Processed powders: varnish and gelcoat - Manufacture of industrial glue - This process consists of a combined Duopal® DP02 station for emptying sacks and big bags, a pneumatic conveying system and a...Chemical
