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Description
The efficient and flexible solution for powder and bulk packaging processes subject to strict hygienic constraints. The weighing system is incorporated into the filling head setup which reduces product retention and entrapment areas on the ground.
FlowMatic® 05-HC - Hydraulic cylinder
The FlowMatic® 05-HC series incorporates a hydraulic cylinder for the raising and lowering of the FIBC. This mechanism provides an efficient and flexible solution for powder packaging operations subject to strict hygienic constraints. By eliminating product retention areas on the ground, the suspended weighing "platform" instead is directly installed on the filling head.
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Automation4
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Rate3
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Overall dimensions4
FlowMatic® 05-HC procedure:
1. Place the bulk bag on the packing station
2. Seal the bulk bag inlet by inflatable seal
3. Raising of the bulk bag via the hydraulic cylinder
4. FIBC is inflated with pre-forming fan and then switched to venting system
5. Bulk bag filling commences at a high flow rate
6. Weight management: gross weighing control by slowing down filling rate for final dosing
7. Filling sequence is complete: lowering of the hydraulic cylinder, deflating of the seal and automatic release
8. Removal of the bulk bag by pallet truck or forklift
Equipment advantages
- Automatic unhooking of the loops for ergonomics and safe handling
- Suspended structure to facilitate floor cleaning
- Filling head in double casing to prevent back pressure of the bulk bag during packaging
- Inflatable seal for dust containment and a stable connection
- Sanitary bulk bag filling
Media
View our equipment in videos
Remplissage big bags FlowMatic 05
Conditioning with suspended bulk bag and gross weighing
Efficient and flexible solution for powder conditioning process subjected to high hygienic constraints: reduction of retention areas on the ground by the setting up of a weighing platform directly fitted on the filling head.
Bulk bag filling range
FlowMatic®05 HC - Bulk bag filling unit - Hydraulic cylinder
FlowMatic® 05 HC Big bag filling
View our equipment in photos
Big bag filling food powder
Hygiene and ergonomics for the operator for an application in the food industry.
Big bag filling - Hydraulic cylinder
The big bag is placed on the pallet using a hydraulic cylinder.
Big bag filling line
Conditioning of minerals in big bags.
Suspended weighing - Big bag filling system
The ground retention areas are reduced by installing the weighing system directly on the filling head of the big bags filling station.
Bulk materials handling
Hygienic and ergonomic big bag conditioning line.
Ergonomic handle
The handles of the big bag are ergonomically designed to facilitate operator intervention.
Suspended weighing
The load cells that carry out the dosing of powder and bulk materials are suspended on the structure of the big bag filling station.
FlowMatic® 05 - Hydraulic cylinder
The hydraulic cylinder is positioned on the main structure of the big bag filling station.
Load cells
Integrated weighing system on the big bag filling station.
Bulk bag conditioner - FlowMatic® 05
The suspended dosing system ensures the dosing and regulation of powders for packaging operations and allows the printing of weighing labels with history.
Remplissage big bag avec pesage suspendu
The load cells are directly positioned on the forks of the filling station.
Conditionnement des big bags en pesée brute
La dépose du big bag sur sa palette après remplissage est réalisée via un vérin hydraulique.
Features
Technical specification
| Rate | 10 to 20 bulk bags/h. |
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| Capacity | 2 tons/bulk bag |
| Manufacturing materials | Painted steel, 304L stainless steel |
| Installed power | 1.6 kW |
| Compressed air consumption | 2.9 Nm³/h. |
| Dust removal rate | 300 m³/h. |
Finishing touches: RAL 9006, micro-blasted, electropolishing
Average power consumption: 0.2 kW
Operating pressure: 6 bar
Input 4-20 mA: 1
Digital input: 3
Digital output: 5
Accuracy of the weighing chain: ± 500 grams
Maximum dimensions of big bag Length x Width x Height: 1,550 x 1,550 x 2,400 mm
Options
Available options
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Conveyor
The big bag placed on the pallet is evacuated by a motorized roller conveyor, thus optimizing production.
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Pallet unstacker
In order to automate the big bags filling station, we propose the implementation of an automatic pallet unstacker.
The stacked pallets are stored in the workshop, then supply one by one the packaging station via a motorized conveyor. -
Grounding clamp
Mass braids equip the entire station. A quick connection point allows the grounding the big bags thus achieving an equipotential bonding of the assembly.
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Platform
It facilitates access to the upper part of the packaging machine to allow the closing of the filler neck of the flexible container.
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Internal bag welding machine
Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows to carry out a tight closure of the big bag, by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (internal aluminum bag).
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Vibrating table
In order to deaerate the product, a vibrating table activated by two electric motors optimizes the filling.
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Rotating Head
System allowing the - ergonomic implementation of the empty big bag. Designed using a high-strength bearing, a simple rotation (+180°/-180°) of the attachment system allows the operator to position the 4 handles of the big bag from his workstation.
The automatic release of the handles, once the big bag filled, completes the system and makes it a particularly suitable equipment for high packaging rates.
The enclosed unit incorporates the pre-inflation fan, allowing its use in difficult environments also subject to strong hygiene constraints.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Lime and mineral packing
Processed powders: lime + additives - Lime and minerals packing - The installation involves a FlowMatic® 05 big bag filling station with suspended weighing.Minerals and building
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