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Description
BULK BAG DECONDITIONING AND BAG DUMP STATION
Palamatic Process has designed a combination bulk bag unloading and bag dump station for processes requiring flexibility in the discharging of multiple powders in varying storage containers and packages. Loading of the super sacks can be carried out by electric hoist, forklift or low structure via the use of a forklift or/and an overhead crane. This equipment allows the emptying of your powders and bulk products in a confined space for your bulk bags and sacks.
3 types of loading are available:
The super sack discharge station and manual sack tip tray allows the safe handling for discharge operations with the use of an electric hoist, a forklift truck or an overhead crane and available in a low structure version in consideration of height constraints.
Electric hoist loading
Made of painted steel, 304 stainless steel and 316 stainless steel
PALAMATIC PROCESS has developed standard unloading stations to meet the needs of industries that load their processes with bulk bags and all types of sacks (50/100 lbs) at the same discharge point.
2 standard sizes available (reduced delivery time) bulk bags passage width: 50" and 60".
This station allows the deconditioning of bulk bags and sacks efficiently via the use of an electric hoist. Dust emissions are controlled by incorporating a multi-containment design (dust skirt, containment tube, capture nozzle). The material flow is aided by the introduction of a vibrating plate (vibrating motor) or an optional pneumatic massage system.
As with most of our bulk bag equipment, this station offers flexibility for accommodating super sacks of varying dimensions and sizes. Standard bulk bag discharge stations can empty bulk bags and super sacks over 7 feet in height.
This method allows easy access to the bulk bag spout for unlacing and discharge inside the bulk bag untie box. The dust tight door combined with the anti-overflow tube ensures total containment during the opening and emptying of bulk bags and individual sacks.
Forklift truck loading
The Duopal DP0 bulk bag discharge and sack tip station can be designed for use with a forklift truck and a handling cross to accurately position the bulk bags on the dispensing tray.
2 standard sizes available (reduced delivery time) passage width of bulk bags: 50" and 60".
This station allows the deconditioning of bulk bags and sacks within the same unit. The bulk bag is placed on the unloading station by a forklift truck and an integrated FIBC handling cross. Dust emissions are controlled by incorporating a multi-containment design (dust skirt, spill containment tube, dust capture nozzle). The material flow is aided by the introduction of a vibrating plate (vibrating motor) or an optional pneumatic massage system.
The loading of bulk bags and super sacks by the forklift operator is secured by the integrated handling cross and positioned on the centering support structure. When depositing the bulk bag and sacks in the unloading station, the handling cross offers not only the easy centering of the packages, but also vital safety and security.
In order to accommodate the different dimensions of bulk bags and super sacks, the station is height-adjustable via a telescopic sleeve system with locking mechanism.
This robust and efficient discharge equipment station can empty super sacks over 7 feet in height.
Low structure loading
PALAMATIC PROCESS has developed dual unloading stations to meet the needs of industries that load their processes with bulk bags and smaller sacks (50/100 lbs) at the same unloading point.
The installation of bulk bags on the discharge station via a forklift truck, an overhead crane and a handling cross.
2 standard sizes available (reduced delivery time) bulk bags passage width: 50" and 60"
This station allows the deconditioning of FIBC’s and smaller bags safely and efficiently. The loading of the bulk bag on the deconditioning station is conducted via the operator’s use of a forklift, crane, and a handling cross. The handling cross is provided by PALAMATIC PROCESS to ensure the safe handling and loading of bulk bags. Dust emissions are controlled by incorporating a multi-containment design (dust skirt, spill containment tube, dust capture nozzle). The material flow is aided by the introduction of a vibrating plate (vibrating motor) or an optional pneumatic massage system.
The purpose of the low structure design is to accommodate unloading operations within buildings that were previously erected with a restrictive ceiling height.
The handling and unloading operations are secured by the deposit tray on the station enabling the operator to work in safe and efficient conditions.
FIBC UNLOADING AND SACK TIP TRAY - DUOPAL® - CUSTOM FEATURES
Opening sacks and bulk bags at the same unloading point
Palamatic process can offer custom design solutions based on specific and precise design requests to meet the requirements of any industry.
Simultaneous unloading of 50/100 lbs bags and super sacks
The innovative PALAMATIC PROCESS solution reduces the space requirement to a minimum while facilitating the loading of raw materials. PALAMATIC PROCESS design and engineering office offers customized unloading solutions according to all your operating and site constraints. By listening to your process needs and requirements we design the solution according to your precise specifications.
Built-in features:
• Automatic cutting of bulk bags & sacks
• Extensive dust and material containment
• Extraction of material with poor flow properties
• Very low installation height
• Safety features of the workstation
• Compacting of empty bulk bags and sacks integrated in the station
• Hazardous area classification available
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Rate2
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Automation1
Equipment advantages
- Dust tight connection between the bulk bag and the unloading station.
- Containment tube: material containment during discharge operation and opening phase of the bulk bag spout.
- Material flow aids: vibrating tray and the installation of an optional pneumatic massage system.
- Multi-package accommodation: the sack tip tray incorporated into the bulk bag discharge station allows for the emptying and deconditioning of different types of containers, bags, and cartons.
Media
View our equipment in videos
Discharging cement big bags
Discharging bulk bags of cement.
Duopal - Big bag & sack discharging
View our equipment in photos
Duopal® big bag and sack unloading station with tray
Big bag and sack unloading station equipped with a shelf for ergonomic access for the operator.
Duopal - Unlacing cabinet
Discharging of sacks and bulk bags on the same frame.
Forklift truck loading
Dust-tight big bag and sack discharger with stripping box.
Duopal® big bag unloading station - Unlacing box
Complete Duopal® big bag and sack unloading station with integrated stripping box.
Electric hoist loading
Big bag and sack discharger with electric hoist loading. An optional massage system is integrated.
low profile loading
This frame is used to discharge big bags and sacks in an ergonomic way using an electric hoist, a forklift truck....
Big bag & sack discharging - Unlacing cabinet
Bulk bag and sack discharger self-supporting structure adjustable in height and width.
Filling container under bulk bag emptying station
The bulk bag and sack emptying station is positioned above the storage container.
Untying box
Discharging of sacks and bulk bags using same frame.
Automatic sack opening
Bulk bag and sack dischargers are available mounted on load cells.
Iris valve
System that regulates or stops the bulk materials.
Big bag discharging system - untying box
Discharging of pigment in a paint manufacturing process.
Bulk bag and sack emptying station
The storage container is connected to the station by means of a flexible connection sleeve.
Big bag discharging system - Unlacing cabinet
Vacuuming of the big bag to avoid any dust emission.
Bulk materials discharging
Standard big bag discharge station using hoist loading.
Sack discharging system - untying box
Stripping box with leak-proof door.
Double unloading station
Double big bag and sack discharger, loading by lifting truck.
Duopal - Unlacing cabinet
Duopal® : Bulk bag & sack discharger with stripping box, electric hoist loading
Bulk bag & sac discharging
The Duopal® combined sack and big bag discharger has made it possible to save substantial space while allowing the loading of a wide variety of raw materials.
Bulk bag & sac discharging system
The flow of the material is optimized by the installation of a pneumatic massage system with activators.
Discharging and conditioning of bulk materials
The access area to the industrial storage container is protected by an enclosure.
Bulk bag & sac discharging - Unlacing cabinet - DP0
Discharging of TiO2 for the manufacture of cosmetic products.
Bulk bag & sac discharging - Unlacing cabinet
Discharging of TiO2 for the manufacture of cosmetic products.
Jumbo bag & sac discharging
Chemical powder discharging for the manufacture of adhesives.
Jumbo bag & sac discharging - adhesive manufacturing
Bulk materials discharging for the manufacture of adhesives in the chemical industry.
Jumbo bag & sac discharging - Electric hoist loading
Bulk handling for the manufacture of adhesives in the chemical industry.
Adhesives manufacturing line
Raw ingredients handling for the manufacture of adhesives in the chemical industry.
Big bag & sac discharging - Electric hoist loading
Paint manufacturing using a big bag and sack discharger.
Duopal unlacing cabinet
Bulk bag and sack discharger for industrial production lines.
FIBC and sack unloader
Bulk bag and sack discharger with an integrated platform.
FIBC and sack unloader - Unlacing cabinet
Discharging of animal flour from big bags and sacks.
FIBC and sack unloader - Untying box
Discharging of corn starch for the production of ready-to-eat meals.
Duopal® big bags and sacks emptying station - Palamatic
The Duopal® big bag and sack emptying station Palamatic has an access door equipped with clamps for closing.
Bulk bag and sack unloading - Untying box
Bulk bag and sack discharger for industrial production lines involving raw ingredients and bulk materials handling.
Bulk bag and sack unloading
Sack and big bag discharging for the handling of all types of industrial powders and bulk materials.
Duopal : Big bag and sack unloading
Possibility to unpack cardboard boxes.
Duopal : Jumbo bag and sack unloading
Containment tube to ensure containment during the opening phase.
Duopal® bulk bags and sacks unloading station by Palamatic Process
Combined station for the unloading of bulk bags and sacks (50-100 lbs) on the same frame.
Deconditioning station for bulk bag and sacks
Bulk bags and sacks unloading station on a industrial line in the petrochemical sector.
Integrated bag dump station below the bulk bag unloading structure
Unpackaging of powders and bulk materials stored in bulk bags and sacks.
Features
Technical specification
| Rate | 10 to 30 bulk bags/h - 180 sacks/h |
|---|---|
| Capacity | 2 tons / bulk bag |
| Manufacturing materials | Painted steel, 316L stainless steel |
| Installed power | 0.1kW/2.97 kW (with hoist) |
Bulk bag and sack unloading station with electric hoist loading: item code: DP01 125 & DP01 150.
Equipment integrated on the standard versions (excluding options):
- Self-supporting structure with hoist iron and tracking rail: allows the safe installation of bulk bags and sacks via the electric hoist by all operators
- 5-point handling cross: allows secure connection to the inner pocket of bulk bags
- Deposit tray: ensures the bulk bag and sacks are held during unloading and secures handling operations
- Sealing skirt: optimizes containment by capping the bottom of the bulk bag and the sack
- Vibrating motor: ensures the vibration of the deposit tray to facilitate the extraction of the powder
- Unlacing box with airtight door: offers secure and ergonomic access to the bulk bag and sack drain sleeve
- Anti-overflow tube: allows the product flow to be channelled into the unlacing box and facilitates operator handling
- Protective screen: ensures clean powder supply without foreign body (mesh size 50 x 50)
The stations can be built in painted steel, hot-dip galvanized steel, 304L stainless steel or 316L stainless steel. The parts in contact with the products and the structure can be made of different materials.
Options
Available options
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Dust collection ring
It helps to minimize dust emissions.
The dedusting ring is mounted on the tray. It consists of a split tubing and two connection connections for dust removal. A manually operated damper adjusts or closes the suction flow. -
Glove box
Handling of toxic products and contaminants.
The gloves are installed on the door of the stripping box, mounted on PVC glove rings. Clamps provide containment and closure. A neon implanted outside through a plexiglass facilitates the opening operations of the big bag. The glove stripping box allows the user to handle the big bag without coming into contact with various potentially toxic products. Indeed, the glove box will allow the user to undo the bun of the big bag to allow its emptying. A screen is added to the stripping box to secure the process.
Glove manufacturing material adapted to the requirements of your products.
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Compactor
The Palamatic big bag compactor reduces the volume of waste and maintains a healthy atmosphere without dust.
It can be installed on one side or the other of the structure. -
Lump breaker
The lump breaker is ideal for carrying out a crushing operation of materials that tend to form lumps. The fast rotation of the knives causes the crumbling of the lumps.
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Big bag massage
Our lump breakers present the ideal solution for crushing materials that tend to make lumps.
The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains. -
Electric hoist
It allows the handling of big bags by all the operators (autonomy of the station). It is installed on a galvanized steel handling rail (IPE).
The hoist includes a complete power supply with flexible cables as well as a chain tray. The lifting and translation of the big bag are controlled by the operator via the button box. -
Load cells
Ideal weighing sensor for the construction of a dosing machine... Suitable for industrial weighing.
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U-shaped bag puncture tip
This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using big bags with a cuff (U-shaped tip).
Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.
For big bags with cuff, the tip U-shaped and allows to cut the big bag open at the height of his cuff.
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V-shaped bag puncture tip
This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using bleed big bags (V-shaped tip).
Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.
For big bags with bleed-bottom, the diamond tip V-shaped and allows the bottom of the big bag to be cut open.
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Control valve
Stop the product or regulate the flow.
The PALAMATIC drain interruption valve is used to stop the flow of fusible products or simply to regulate the flow rate, a pneumatic valve throttles the "trunking" sleeve of the big bag.
This valve is actuated by three cylinders and allows the operator to interrupt or regulate the descent of powders at any time. -
Telescopic airtight connection tube
It allows a waterproof connection of the big-bag and ensures tension on the big-bag cuff.
The double casing telescopic tube is tied to a flat ring via clamps. The pneumatic cylinder allows the operator to adjust the connection height to suit different types of big bags. The airtight connection is ensured by an inflatable seal and a refocusing ring produced to avoid retention.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Infant milk powder line
Processed bulk solids: milk powder - Infant milk powder line - This subsidiary company from one of the first milk group in the world, devellops a wide range of functionals and nutritionals milk...Food and Animal Feed
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Wheat bran and lime premix line
Processed powders: wheat bran and lime with a bulk density of 0.4 to 1 kg/m³ - Wheat bran and lime premix line - Estonian engineering company specialized in the design of industrial operations for the...Food and Animal Feed
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Animal feed
Processed powders: food additives - Animal feed - Specialist in additives for animal feed.Food and Animal Feed
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Powdered egg production
Processed powders: salt and sugar - Powdered egg production - This customer is a specialist in egg processing for industrial customers. This manufacturing process requires an aqueous solution that...Food and Animal Feed
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Premix manufacturing
Processed powders: silica, wheat, carbonate - Premix manufacturing - The installation consists of a new mixing line for the production of natural additives for animal nutrition.Food and Animal Feed
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Frozen fruit process
Processed bulk solids: blackcurrent, cherries, bananas, raspberries, peaches - Frozen fruit process - IQF (Individually Quick Frozen) big bag and cardboard box discharger.Food and Animal Feed
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Unloading bulk bags containing grains and cereals
Process products: wheat bran, wheat flour, disinsected wheat bran - Unloading bulk bags containing grains and cereals - This bulk bag emptying station aims to feed insects (larvae and adults) with dry...Food and Animal Feed
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Production of dried fruits and seeds
Processed powder: dried fruits and seeds - Mixing and packaging - Our customer wanted to implement a new production line in its plant to support its growth.Food and Animal Feed
