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Description
Plow and blade mixer Continuous - Perfect homogenization and high mixing accuracy
These industrial continuous plow and blade mixers MRSC (also known as plow blenders) are based on the principle of mechanical fluidization of powdery and bulk solids materials. The particular shape, the position and the rotational speed of the mixing tools generate a three-dimensional movement of the different particles present in the tank. The mixing media favor the dispersion and mixing of the different materials.
This provides a complete homogenization and high mixing accuracy, even when the particle size and the specific weight of the components are different.
These industrial mixers are supplied with a discharge door that tightly fits the curvature of the tank (no dead zone).
The rate and duration of the material in the tank are determined by two methods:
1. The diaphragm valve, a controlled and sealed valve for powders, bulk or granulated material. It consists of a diaphragm which is held by rings at each end. The upper ring is fixed, while the lower ring rotates to gradually reduce the passage opening. In a 180° rotation position, the passage is completely closed. This version is better for singular product processes in which resetting operations rarely occur.
2. The slide gate valve, which cuts the passage of the material via the central blade, providing a dust tight seal. Height adjustment from the outside allows simple and easy setting of batch changes.
Equipment advantages
- Short mixing time
- Low maintenance
- Excellent repetitiveness of batches
- Tank manufactured in carbon steel or 304L/316L stainless steel
- Dispersion: 20 gr./t.
- Maximum homogeneization of materials
Media
View our equipment in videos
Plow and blade mixer
Plow blender and blade mixer
Features
Technical specification
- Motors from 5 to 268 hp
- Rate from 1,000 to 450,000 l./h.
- Capacity from 70 to 15,900 ft³/h. (according to the formulation recipe)
- Mixing time from 25 to 60 s.
- Granulation time from 3 to 6 minutes.
- Agitator bearings pressurized by air or nitrogen
- Sizes from 75 to 25,000 liters :
| TYPE | 75 | 150 | 300 | 500 | 1 000 | 1 800 | 3 000 | 4 800 | 6 000 | 8 800 | 10 500 | 15 000 | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Rate per duration of stay in dm³/h. - 50% filling | 60s. | 2 | 4 | 8 | 13 | 28 | 50 | 83 | 134 | 166 | 246 | 295 | 412 |
| 180s. | 0.674 | 1 | 3 | 5 | 9 | 17 | 28 | 45 | 55 | 82 | 98 | 137 | |
DIMENSIONS
| Models | A | B | C | Rate per duration of stay in dm³/h. - 50% filling | Weight when empty (kg) | |
|---|---|---|---|---|---|---|
| 60 s. | 180 s. | |||||
| MRSC 75 | 1 690 | 485 | 556 | 2.022 | 0.674 | 210 |
| MRSC 150 | 1 960 | 570 | 634 | 4 | 1 | 350 |
| MRSC 300 | 2 220 | 670 | 801 | 7.892 | 2.631 | 580 |
| MRSC 500 | 2 550 | 770 | 920 | 14 | 5 | 840 |
| MRSC 1 000 | 3 140 | 930 | 1 118 | 27.993 | 9.331 | 1,390 |
| MRSC 1 800 | 3 670 | 1 100 | 1 265 | 50 | 17 | 2,100 |
| MRSC 3 000 | 3 920 | 1 340 | 1 472 | 82.577 | 27.526 | 2,800 |
| MRSC 4 800 | 4 510 | 1 500 | 1 800 | 134 | 45 | 3,800 |
| MRSC 6 000 | 4 816 | 1 600 | 1 860 | 165.708 | 55.236 | 4,500 |
| MRSC 8 800 | 5 325 | 1 810 | 2 133 | 246 | 82 | 5,840 |
| MRSC 10 500 | 5 580 | 1 910 | 2 237 | 295.322 | 98.441 | 6,600 |
| MRSC 15 000 | 6 090 | 2 110 | 2 465 | 412 | 137 | 8,200 |
| MRSC 20 000 | 6 617 | 2 312 | 2 665 | 549.18 | 183.06 | 11,903 |
| MRSC 25 000 | 6 888 | 2 432 | 2 735 | 686 | 229 | 13,653 |
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Seaweed preparation
Processed product: seaweed - Seaweed preparation - Manufacturer of organic raw material for cosmetics.Fine chemical
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Preparation of spice mixtures
Processed products: spices - Preparation of spice mixtures - The objective is a spice blending line with easy to clean equipment and recipe flexibility.Food and Animal Feed
-
Production of dried fruits and seeds
Processed powder: dried fruits and seeds - Mixing and packaging - Our customer wanted to implement a new production line in its plant to support its growth.Food and Animal Feed
