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Description
Manual bag dump station for containing dust and spills from bulk unloading operations
Bag dump stations (also called sack tip trays) are designed to contain dust emissions during the manual process of bag opening and material unloading.
Our range of standard bag dump stations
Manual and ergonomic unloading:
The Sacktip® S bag dump stations (also known as sack tip trays) are designed for manual emptying and feeding of bulk materials delivered in 25 – 100 lbs. sacks to industrial production sites.
These bag dump stations, manufactured in mild or stainless steel, allow powders and bulk solids to be safely fed and transferred into production lines. All cabins are equipped with dust extraction nozzles for connection to a central bag house system, or can be provided with integrated dust filtration for safe operation.
Operating mode:
The operator places the sack on the safety grid, via manual lifting or by using a vacuum bag lifter, placed above the powder discharge hopper.
Once the bag has been cut open the operator can empty its material contents. The package waste can be evacuated via an optional bag compactor or an open port to connect a trash bag too. The sack compactor reduces the volume of waste in a polyethylene sheath and contains any residual dust in the empty bags.
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Rate2
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Automation1
The access door is equipped with a gas spring for a secure hold in both open and closed positions and helps to open the door.
A removable mesh screen at 50 x 50 mm with 2 mm diameter wire is placed above the receiving hopper.
Equipment advantages
- Improved ergonomics for your operators
- Dust free atmosphere
- Options for CIP nozzles
- Access door mounted on gas cylinders
- Option for integrated sack compactor
- Safety grid for supporting bags
- Discharge hopper and outlet flange designed to accommodate existing downstream connections
Media
View our equipment in videos
Sack discharging and bag manipulator
Optional integrated dust collection. Made of steel or stainless steel.
View our equipment in photos
Gamme vide sac standard
Notre gamme de vide-sacs manuelles et ergonomiques.
Bag dump station dedusting
Standard manual bag dump station with integrated compactor and dust extraction system.
Ergonomic bag dump station
Access door mounted on a gas spring for assistance when opening and closing.
Sack discharging system
Bag dump station manfactured in stainless steel.
Sack discharging system with compactor
Access door mounted on a gas spring for assistance when opening and closing.
Bag discharging system with compactor
Removal of the empty bag to the compactor for safe waste containment.
Manual bag discharging system
Bag dump station fitted with a dust control system and a sack compactor.
Sack manipulator
The bag manipulator enables you to lift your bags effortlessly.
Bags unloading Palamatic Process
Inner bag support screen with sliding bars for easy bag positioning.
Sack discharging system
Bag dump station with compactor for empty sacks.
Bag dump station palamatic process
Bag dump station with dust-tight door.
Sacktip - bag dump station
Bag tube lifter to load the bag dumper.
Bulk bag & sack discharging mixer feeding
Manual bag discharger and big bag discharger for belt mixer feeding.
Tracking bags
Monitoring of production batches to ensure process safety.
Lifting table sack discharging
Lifting table for manual bag discharging.
Sack discharger industrial mixer feeding
The bag is discharged into the standard bag dump station. The bulk material is then conveyed to the industrial mixer using a pneumatic conveyor.
Sack & big bag discharger industrial mixer feeding
The operator places the bag on a tablet, either manually or with the help of a vacuum manipulator, and positions it on the sieve above the bulk material discharge hopper.
Customized sack discharging
Customized sack discharging with compactor for bulk materials handling. The bag compactor reduce waste volume and keep an healthy dust-free atmosphere.
Bag dump station
Bag dump system with CIP cleaning system.
Sack unloading system for powder and bulk materials
Bag dump station - bulk solids handling.
Washing head
Rotating washing nozzle/head for clean-in-place processing.
Bulk materials handling bag dump station dust collector
The access door is fitted with a gas spring for a secure hold in both open and closed positions and helps to open the door.
Bulk materials handling sack dump station dust collector
Work in a healthy atmosphere without pollution and without loss of bulk material.
Integrated dust collector on a standard manual sack dump station
Healthy atmosphere without pollution and without loss of bulk material.
Manual sack discharging
Inside sieve for bag support.
Bag dump station washing powder
Vacuum conveyor for supplying a storage container with detergent powder.
Bag dump station dust collection
Optional installation of an air filtration system to maintain a healthy working atmosphere.
Bag dump station dust collection
Bag emptying station with weighed hopper to prepare the doses in bags to be incorporated. The conveying of the bulk materials in bags is carried out by vacuum pneumatic conveying.
Standard bag vacuum with integrated dust removal ring
The manual bag dump station is the ideal solution to extract the contents of bags, of any bulk material, containing bulk solids or granular products, in a totally dust-free environment (working temperature -20 to +40°C)
Standard bag vacuum with integrated dust removal ring
The bag compactor protects the operator from potential dust exposure during unloading.
Bag dump system with compactor
The bag compactor reduces the volume of waste and keeps the atmosphere healthy and dust-free.
Custom manual bag emptying
Palamatic Process provides custom-made solutions for your bag dump station according to your implementation constraints and throughput rates.
Manual bag emptying with screw feeder
Integrated dosing and weighing system to control the quantity of bulk solid materials introduced into the industrial processing line.
Manual sack discharging with screw feeder
Integrated dosing and weighing system to control the quantity of bulk solid materials introduced into the industrial processing line.
Bag emptying with pneumatic conveying
For bulk materials with difficult flow, we recommend the installation of a pneumatic vibrator installed in the lower part of the cyclone on a dedicated plate.
Bag dump station powder processing
All equipment can be configured according to your bulk materials handling requirements. The Palamatic Process design office is able to offer you very specific solutions.
Bag dump station
Manual bag dump station equipped with a dustproof door.
Features
Technical specification
| Flow rate | 2 to 6 sacks/min. |
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| Manufacturing materials | Painted steel, 316L stainless steel |
| Surface Finishes | Customized RAL, bead-blasting, electropolishing |
Sealing: EPDM, NBR, natural rubber, silicone
Equipment integrated into the Sacktip® S model:
Standard models of the range:
| Models | Bag dimension length | Flow rate for dust extraction (CFM) | Hopper water volume (Liters) | Outlet diameter | Height from floor to outlet diameter |
|---|---|---|---|---|---|
| S 800 | 25.5" | 470 | 180 | 9.75" | 11.25" |
| S 1000 | 33.5" | 588 | 225 | 9.75" | 11.25" |
| S 1200 | 41.25" | 706 | 265 | 9.75" | 11.25" |
| S 1400 | 49.25" | 824 | 300 | 9.75" | 11.25" |
Options
Available options
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Glove box
To ensure optimal containment.
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Compactor
The Palamatic Process bag compactor reduces the volume of waste and maintains a healthy atmosphere without dust. It can be installed on othe right or left hand side of the structure..
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Lump breaker on bag dump station
Our lump breakers present the ideal solution for crushing materials that tend to make lumps.
The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains. -
Load cells on bag discharger
Ideal weighing sensor for the construction of a dosing machine... Suitable for industrial weighing.
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Washing head in bag dump station
Rotating washing nozzles or heads for Cleaning in Place (CIP).
In order to guarantee product changes without cross-contamination, washing nozzles are installed in the bag emptying station.
3 bar pressure wash nozzles.
Technology: 360° rotating. -
Conveyor belt on bag dump station
Belt conveyor: Ensure buffer storage upstream of the bag dumping operation.
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Bag manipulator
Vacuum lifting for bags for effortless handling by a single operator for safe feeding of the bag discharge hopper.
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Vibrating sieve
Directly implanted under the screen, the vibratory sieve ensures continuous bulk material control. The discharge chute is connected to the vibrating sieve via a flexible sleeve to ensure airtightness.
Due to its design, the vibrating screen does not have a retention area, the flange assembly ensures easy assembly and disassembly of high quality.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Sugar dissolution for beverages
Processed powder: crystal sugar - Sugar dissolution for beverages - Company dedicated to the design of artisanal lemonade and syrup.Food and Animal Feed
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Food flavors manufacturing
Processed powder: maltodextrin with a bulk density of 31 lbs/ft³ - Food flavors manufacturing - The customer required an industrial solution to unpack maltodextrin in 40 and 50 lbs. bags and transfer...Food and Animal Feed
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Blowing agent for PVC flooring
Powder processed: azobul - Blowing agent for PVC flooring - The continuous dosing supply of a PVC powder into a mixing reactor.Chemical
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Masterbatch and additives
Processed powders: cobalt, calcium carbonate CaCo3, titanium dioxide TIO2 - Masterbatch and additives - The objective of the industrial installation is to unload raw materials while maintaining a...Chemical
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Resin formulation
Processed powder: resin - Resin formulation - This company in the petrochemical sector provides adhesive solutions.Chemical
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Shampoo production
Processed powders: flake soda, lime powder, potash, magnesia - Shampoo production - This company in the cosmetics industry is involved in the implementation of industrial installations.Fine chemical
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Resin and gel coat manufacturing
Processed powders: maleic anhydride, Epo Kukdo - Resin and gel coat manufacturing - The client is a world leader in the production of structural resins for the building, automotive, water sports and...Chemical
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Cake mix
Processed powders: modified starch, sodium bicarbonate, fat powder, whipping base, gelatin, milled sugar - Cake mix - Company based in Saudi Arabia that manufactures and distributes dry food materials...Food and Animal Feed
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Animal nutrition food supplements
Processed powders: silica, clay, calcium carbonate, lithothamnium - Animal nutrition food supplements - This customer is a producer of specific mixtures of botanical extracts. In order to ensure its...Food and Animal Feed
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Truck loading with amino acids
Processed powder: amino acids - Truck loading with amino acids - This facility concerns a major player in the production and marketing of amino acids for animal feed.Food and Animal Feed
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Aromatic herbs conditioning
Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station...Food and Animal Feed
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Handling of veterinary bulk solids
Processed bulk solids: veterinary powders - Loading of veterinary powders - Company specialized in animal nutrition and health: workshop for the preparation and mixing of bulk materialFood and Animal Feed
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Disperser feeding
Processed bulk materials: pyrogenic silica, calcium carbonates, expanded graphite, aerosil, imersil - Disperser feeding - The facility consists of a bag dump station fitted with a dedusting device and...Chemical
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Loading of ingredients for the production of beverage
Processed materials: citric acid, potassium sorbate, sodium benzoate... - Loading of ingredients for the production of beverage - This installation concerns a new production line in a new building of...Food and Animal Feed
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Deconditioning of food powders
Processed powders: wheat starch, potato starch, salt, egg white and sugar - Deconditioning of food powders - The customer is a Breton cannery specialized in the manufacture of surimi.Food and Animal Feed
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Manufacturing of engine additives
Treated powder: diatomaceous earth - Manufacture of engine additives - Safe incorporation of powders with nitrogen inerting sluice in a sensitive environment, ATEX gas zone, zero retention.Chemical
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Cosmetic foundation production line
Processed powders: silica and iron oxide - Foundation manufacturing line - The aim of the installation is the mixing and homogenization of the different ingredients.Fine chemical
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Milk powder mixing line
Processed powder: infant milk powder - Milk powder mixing line - The mixing line is part of our Palamatic EasyClean range of equipment for quick dismantling and complete clean down.Food and Animal Feed
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Ingredient loading
Processed powder: sugar - Ingredient loading - This installation concerns a French company manufacturing spirits.Food and Animal Feed
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Sugar grinding unit
Processed powders: icing sugar from white granulated sugar and starch - Sugar milling unit - The installation consists of feeding the mill with granulated sugar and then packaging the resulting icing...Food and Animal Feed
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Glue production unit
Processed powders: polyester powders - The powder is delivered in big bags or sacks for storage in a weighed buffer hopper.Chemical
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Automation of the feeding of zinc powder to the process
Processed powders: zinc powder and additives. The aim is to improve the manual loading of the powders and to implement a complete automated system for accurate dosing of the ingredients into the...Energy
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Process for the production of chocolate
Process materials: granulated Sugar, whey, skim milk powder, and various other minor additives - Process for the production of chocolate - Objectives: unloading, transfer, storage and dosing of...Food and Animal Feed
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Ergonomically designed bag dump station for the safe and contained handling of bags of sugar
Processed powder: granulated sugar - Bag opener for dust containment and operator ergonomics.Food and Animal Feed
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Automation of the feeding process
Products processed: gluten flour, ascorbic acid, emulsifiers, enzymes, seeds and yeasts - Automation of the feeding process - Improvement of the preparation of premixes, quality and production...Food and Animal Feed
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FlexMix® is a safe and flexible mixing solution for animal nutrition
Processed powders: sugar, sorbitol, locust bean gum, yeast derivatives, sodium chloride Enhancing the safety and quality of feed supplements for livestock farmsFood and Animal Feed
