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Description
BULK BAG FILLING - Containment and stability
The FlowMatic® 02 system incorporates an inflatable containment seal and height adjustable bulk bag hanging hooks. The height of the hooks can be adjusted with a pneumatic cylinder which provides optimal tensioning of the FIBC during filling operation. The pneumatic tensioning cylinder also enables the packaging of bulk bags with varying dimensions. The filling head is designed with a double casing to ensure prevention of back pressure and dust emissions to the outside atmosphere.
The FlowMatic® 02 bulk bag filling station has a filling rate of 10 to 20 bulk bags per hour.
The width of the hanging hooks is manually adjustable, which further administers proper tensioning of the bulk bag and accommodation of varying FIBC dimensions. Therefore, both height and width adjustments ensure optimal and stable filling operation. The inflatable seal fixes the bulk bag spout to the station during the filling process and allows high flow rates to be processed.
The automatic height adjustment of the forks, with a tension cylinder, enables a tensioning of the bulk bag. This device ensures an optimal and stable filling. The inflatable seal seals the filling sleeve during the filling process and allows high flow rates to be processed.
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Ease of integration5
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Ease of implementation5
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Dosage accuracy3
Equipment advantages
- Width adjustable hooks for optimal filling of all dimensions of bulk bags
- Inflatable seal to ensure dust containment and facilitate high flow rates (prevent back pressure)
- Tension cylinder to facilitate shape of the bulk bag during filling operation and for safer handling operations
- Removal of the bulk bag possible by forklift or pallet truck
Media
View our equipment in photos
FlowMatic® 02 - Palamatic Process
Bulk bag Conditioner FlowMatic® 02 by Palamatic Process.
Filling bulk bags
Inflating seal on bulk bag packaging station.
Bulk bag filling line
The Sacktip® SE bag emptying screening station feeds the bulk bag filling station.
The powder or bulk material is transported undamaged by an easy-to-clean conveying screw. To prevent the formation of agglomerates, a vibrating screen is installed beneath the bag emptying station.
Bulk bag packaging - FlowMatic® 02
Filling a bulk bag with a rotary gate valve.
Bulk handling - Bulk bag filling system
The forks of the bulk bag loading station are equipped with adjustable forks for optimum filling of all types of bulk bags.
FlowMatic® 02 on a pneumatic conveying line
The round forks of the bulk bag filling station are adjustable in width, facilitating bulk bag removal.
FlowMatic® 02 with hopper
Filling bulk bags with fluorinated derivatives on an ethanol production line.
Bulk loading in bulk bags
This application concerns a station for conditioning granules in bulk bags from a buffer hopper.
The bulk bag packaging station is equipped with a weighing system controlled by a slide valve to stop the flow of material once the target weight has been reached.
The filled bulk bag is evacuated by an electric pallet truck.
Bulk bag filling system on a pneumatic conveying line
The vacuum conveying cyclone is used to feed metal powders into the bulk bag filling station.
FlowMatic® 02 bulk bag conditioner
FlowMatic® 02 bulk bag filling station with hygienic design. A rotary valve is integrated to regulate the filling rate.
Double bulk bag filling station
Filling of bulk bags with bulk materials for the manufacture of products for the chemical industry.
Automation of a bulk bag filling station
Automated filling line for FlowMatic® 02 barite in bulk bags.
Pal'Touch technology
PLC on a bulk bag packaging line using corn starch.
Screw conveyor for bulk bag filling
Bulk bag loading station at a calcium carbonate plant.
Bulk handling - Bulk bag filling
Food flavorings production line.
Level sensor on bulk bag filling station
FlowMatic® 02 filling a bulk bag with iron sulfate.
Bulk bag filling line
Bulk bag filling station on an industrial glue production line.
Bulk bag filling with roller conveyor
Plasterboard manufacturing process.
Bulk bag packaging process line
Additive blending line for the production of flavors for animal feed.
Packaging platform for bulk bags
Maltodextrin bulk bag packaging station.
Features
Technical specification
| Rate | 10 to 20 big bags/h. |
|---|---|
| Capacity | 2 tons/big bag |
| Manufacturing materials | Painted steel, 304L stainless steel |
| Installed power | 0.2 kW |
| Compressed air consumption | 0.9 Nm³/h. |
| Dust removal rate | 300 m³/h. |
Finishing touches: RAL 9006, microblasted, electropolishing
Operating pressure: 6 bar
TOR input: 0
TOR output: 2
Maximum dimensions of the big bags: 1,550 (l) x 1,550 (L) x 2,400 (H) mm
U-shaped forks: enable the removal of the big bag by the handles (optional)
Integrated equipment to the FlowMatic® 02 model:
- Round forks for attaching the handles of the bulk bag: offers an easier sliding of the handles of the big bag.
- U-shaped forks for attaching the big bag handles: allows the bulk bag to be evacuated directly through the handles using a forklift truck (no pallet is used).
- Support structure: the structure is manually height adjustable to adapt to all types of big bag
- Width adjustment: the center distance of the forks is width adjustable to optimize the filling operation but provides an increased stability of the flexible container on the pallet.
- Inflatable seal: The inflatable seal ensures an airtight connection between the filling head and the big bag during its filling.
- Filling head: the filling head is designed in a double casing for volume balancing. The charged air is evacuated through the degassing line which can be connected to the dedusting network.
- Tension cylinder: the pneumatic cylinder is installed on the deck of the suspension forks. It allows to bring the system for attaching the handles of the bulk bagto ergonomic height, to adjust to the different big bag heights and to give an optimal shape to the big bag thanks to the permanent tensioning during the whole conditioning phase. The bulk bag is perfectly filled without any risk of pocketing and can be handled safely, without any risk of it tipping over.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Wheat bran and lime premix line
Processed powders: wheat bran and lime with a bulk density of 0.4 to 1 kg/m³ - Wheat bran and lime premix line - Estonian engineering company specialized in the design of industrial operations for the...Food and Animal Feed
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Seed packing line
Processed products: corn seeds - Seeds packing line - Installation for conditioning corn seeds in big bags. The big bag filling station is supplied upstream via a slide gate valve and a flexible...Chemical
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Pharmaceutical contrast products
Processed powder: pharmaceutical active ingredient - Pharmaceutical contrast products - The customer is a pharmaceutical factory manufacturing injectable substances for the medical sector.Fine chemical
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Drum and bulk bag loading
Processed powder: chromium powder - Drum and big bag loading - The objective is to screen and package in big bags or drums chromium powder with an integrated dosing system.Chemical
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Refiom processing line
Processed products: fly ashes and ash embers - Refiom processing line - Bulk bag filling in thermal power plant in a household waste incineration plant.Energy
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Transfer and bagging of plastic parts
Products treated: caps for medical use - Transfer and bagging of plastic parts - The customer is a manufacturer of needle caps for the pharmaceutical industry.Fine chemical
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Grinding and packaging of finished products
Processed products: dried insects - Grinding and packaging of finished products - Workshop for processing and packaging products for the animal nutrition sector.Food and Animal Feed
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Repackaging in drums and small bulk bags
Processed powder: Dextrose Anhydride - Repackaging in drums and small bulk bags - The installation is a complete turnkey line allowing the repackaging of dextrose from bulk bags into plastic drums or...Fine chemical
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Unloading and filling of KDLNO bulk bags
Processed powder: lithium nickel potassium oxide - Unloading, filling of big bags and transfer of material - The objective of this installation is to protect the operators with equipment designed to...Energy
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Process for mixing dry ingredients
Processed Materials: Granulated Sugar, Rebaudioside M, Cocoa Powder and various minor ingredients - Process for mixing dry ingredients - The new facility expansion project required the capabilities of...Food and Animal Feed
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Economical industrial solution for the packing of 1-ton super sacks for the containment of dust fumes
Processed powder: zirconium - Big bag packaging line below the dryer - Dust containment - Big bag compactor with screw conveyor.Chemical
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Optimizing Bulk Bag Discharge with BFM® Fitting Connections
Powders Processed: Pharmaceutical excipients and food ingredients - Optimizing Bulk Bag Discharge with BFM® Fitting Connections - Bulk Bag Discharge Solution with BFM® Fitting ConnectionsFood and Animal Feed
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