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Description
BULK BAG EMPTYING STATION WITH UNLACING CABINET - STANDARD BULK BAG UNLOADING EQUIPMENT
Rate: 10 to 20 bulk bags/hr
Capacity: 2 tons/bulk bag
This bulk bag unloading standard model has been designed to ergonomically discharge the bulk bags and facilitate their handling. The structure is adjustable to easily adapt to different sizes of bulk bags.
The EF0 bulk bag unloading station is a standard model that has been designed to ergonomically empty bulk bags and facilitate their safe handling. The structure is adjustable to easily adapt to different bulk bag sizes and loading methods.
The EF0 super sack emptying equipment offers 3 types of loading models: hoist, forklift, and low structure.
Palamatic Process has developed bulk bag unloading stations to meet the needs of various industries feeding their bulk material into their production process via FIBC packages.
As standard, Palamatic Process offers two sizes to accommodate common width dimensions of bulk bags: 49” and 59”. This station also allows the unloading of bulk bags and the use of an electric hoist, forklift or low structure design for spaces with restrictive clearances.
A bulk bag handling cross is provided by Palamatic Process to allow for the safe handling and loading of the bulk bags.
Equipment advantages
- Anti-overflow tube for containment of the material flow during unloading.
- Safety screen to prevent foreign objects entering downstream process.
- Vibration tray to facilitate material flow.
- Safety baffle to secure the loops of the bulk bag for safe handling.
Media
View our equipment in videos
BIG BAG discharging system - PALAMATIC PROCESS
Throttle valve on big bag discharging station EasyFlow® EF
View our equipment in photos
BULK BAG UNLOADING SYSTEM
The bulk bag unloading station is used to empty super sacks using an electric hoist installed at the top of the structure. The hoist has a lifting capacity of 2 tons.
Bulk bag discharging - Untying box
The standard bulk bag discharger is fitted with a dust containment enclosure. This dust containment enclosure consists of a sealed door.
BULK BAG EMPTYING LINE
An anti-overflow tube is an integrated feature on this bulk bag unloading station. This provides containment, around the bulk bag cuff, of the bulk material flow during the emptying cycle. This feature provides ergonomics and safety for the operator.
SUPER SACK UNLOADING
The super sack emptying station is fitted with a bulk bag hanger. This station is height adjustable in order to adapt to super sacks of different dimensions.
FIBC discharging Palamatic Process
The dust containment enclosure with sealed door provides safe and ergonomic access to the bulk bag spout.
deconditioning line
Standard bulk bag discharging stations with electric hoist loading. Width of the big bag passage: 1 250 & 1500 mm.
BULK BAG UNLOADING
The bulk bags are emptied to feed the storage tanks downstream by a pneumatic conveying system. The material feed is controlled by loss in weight load cells positioned under the bulk bag discharge station.
Bulk bag unloader food industry
The standard bulk bag discharger model is used to decondition all types of powders and bulk materials.
FIBC unloader industrial mixer feeding
Discharge of bulk bag and hoist loading
Bulk bag passage width: 1250 & 1500 mm
BULK BAG UNLOADING STATION
The placement of the bulk bag on the bulk material unloading station is conducted by an operator via a forklift, electric hoist, etc.
Bulk bag discharging system
EasyFlow® EF01 loading with electric hoist: 10 to 30 super sacks/h.
BULK BAG DISCHARGE STATION WITH IRIS DIAPHRAGM VALVE
This bulk material flow control valve helps regulate and stop the flow of powders and granules stored in a bulk bag. This powder valve is one of two options for manual or automated control of the bulk bag flow. Our second option is actuated via pneumatic cylinders.
Bulk discharging - Stripping box
Bulk bag discharging - Dust containment enclosure - Forklift truck loading
Super sack discharging - Stripping box Palamatic Process
Bulk bag discharging - Dust containment enclosure - Forklift truck loading
Bulk bag emptying system
A 5-point bulk bag hanger is fixed to the handles of the bulk bag. A central hook can be installed on the hanger to handle bulk bags with one loop.
Bulk bag emptying system - unlacing cabinet - low structure
As an option, a tubular conveying screw is also available for the malodextrin conveying process.
Forklift truck loading - unlacing cabinet
Discharge of calcium carbonate for the production of cosmetic products.
Forklift truck loading - unlacing cabinet
The tubular screw is used for conveying the raw material when discharging the bulk bag.
Forklift truck loading - unlacing cabinet - big bag discharging
Unlacing cabinet bulk bag discharging system. Integrated pneumatic slide valve to regulate the flow rate.
Trough screw under bulk bag discharge
The fibc emptying station feeds a trough screw connected to a tank via a connecting sleeve.
BULK BAG UNLOADING STATION WITH VIBRATORY SIEVE
While emptying the bulk bag, the powder falls directly into a vibrating screener for quality control of foreign contaminants and agglomerates.
Super sack discharging Palamatic Process
Bulk bag emptying station with an access platform. A stainless steel hopper is integrated into the equipment. An optional massage system is installed to facilitate the flow of powders.
Bulk bag discharging
This cosmetics industry uses various raw materials including powder to produce its finished products: potassium persulphate and sodium persulphate.
Bulk bag unloading
In the cosmetics sector, this project involves the treatment of persulphate through a big bag emptying station and integrated pneumatic conveying.
Bulk bag unloader - Unlacing cabinet
Containment when opening the dust containment enclosure.
Bulk bag discharging of sugar
When emptying the bulk bag, the sugar is conveyed by means of a tubular screw conveyor.
BULK BAG UNLOADING OF DRIED EGG BULK POWDER
Unloading egg-based food powder for the supply of the downstream production process.
Bulk bag discharging system - Chemical industry
The bulk material is unpacked from the big bag. Then the tubular screw transports the powder into a storage tank.
Bulk bag discharging system - Unlacing cabinet
Bulk bag discharger with a rotary airlock valve with lateral flow.
Jumbo bag discharging system - Unlacing cabinet
This installation is designed and built to meet the main expectations of users, namely: ergonomic equipment in a healthy, easily cleanable environment with increased functionality.
Big bag discharger unlacing cabinet
The station's standard big bag discharge model has been designed to ergonomically unpack the big bags and facilitate their handling. The structure is adjustable to easily adapt to the different dimensions of the big bags.
Unlacing cabinet on bulk bag discharger
Flow control valve to regulate the discharge rate.
BULK BAG UNLOADING FOR THE MINERAL AND BUILDING MATERIALS INDUSTRY
Bulk bag unloading stations with electric hoists for powder processing operations in the building materials industry.
Low structure - Unlacing cabinet
Bulk bag discharge that fits all sizes of bulk bags.
COMBINED BULK BAG UNLOADING AND BAG DUMP STATION
Bulk bag and bag dump system for an industrial production line involving raw ingredient input for bulk material handling processes.
Features
Technical specification
| Technical data sheet | Type of loading | |||
|---|---|---|---|---|
| Hoist | Trolley | Low structure | ||
| Capacity | 2 tons | 2 tons | 2 tons | |
| Manufacturing of the structure | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | |
| Manufacturing of the parts in contact with the product | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | |
| Ergonomic height of access to the bulk bag | 1,500 mm | 1,600 mm | ||
| Dust removal rate required | 800 m³/h.* | 800 m³/h.* | ||
| Output | 1 | |||
| Entrance | 1 | |||
| Installed power | 0,1 kw vibration | 1,50 kw and 0,75 kw hoist | 0,1 kw vibration | 0,1 kw vibration |
* May vary according to the product treated
Integrated equipment on standard versions (excluding options):
- Self-supporting structure with hoist iron and tracking rail: allows the safe installation of bulk bags via the electric hoist by all operators (For loading by hoist and trolley)
- 5-point handling cross: allows to fix the inner bag of bulk bags. A central hook can be implanted to handle the bulk bags with one handle (For all 3 types of loads)
- Electric hoist: 2 ton lifting capacity - chain, cable or strap design (for hoist loads) (For hoist loadings)
- Deposit tray: ensures the bulk bag is held during emptying and secures handling operations (For all 3 types of loads)
- Vibrating motor: ensures the vibration of the removal tray to favor the extraction of the powder (For the loadings by low structure)
- Sealing skirt: optimizes the containment by styling the bottom of the bulk bag (For loading by hoist and low structure)
- Untying box with waterproof door: offers secure and ergonomic access to the bulk bag drain (For all 3 types of load)
- Suction connection: allows the station to be connected to the dust collection network (For hoist loading)
- Handling sleeves allowing the pickup by the forklift truck (For loading by hoist and low structure)
- Protective screen: ensures a clean powder supply without foreign matter (mesh size 50 x 50) (For loading by hoist and low structure)
- Anti-overflow tube: contains the product flow in the untie box and facilitates loading of the FIBC by the operator (low height design)
The stations can be built in painted steel, hot-dip galvanized steel, 304L stainless steel or 316L stainless steel. The parts in contact with the bulk material and the structure can be made of different materials.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Infant formula powder preparation
Processed Material: Infant milk powder preparation - Client specializing in baby food production - The process consists of conditioning infant milk powder in various containers: boxes, sacks and bulk...Food and Animal Feed
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Activated carbon feeding
Processed powder: activated carbon - Activated carbon feeding - The installation consists of a big bag emptying station EasyFlow® EF with various options to facilitate the discharge of the contents of...Chemical
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Kibbles manufacturing
Powders processed: palatability enhancers, flavours for dog and cat food - Kibbles manufacturing - Company SPF. To cope with its development, the French company SPF, the "petfood" branch of the...Food and Animal Feed
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Loading of chopper mixer
Processed powder: bukwheat flour - Loading of chopper mixer - Agri-food company positioned number one in self-service fresh food catering. The company wanted a system for emptying big bags filled with...Food and Animal Feed
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Preparation of instant dairy beverage
Processed powders: milk powder and sugar - Preparation of instant dairy drinks - Agribusiness group in the Island of Reunion is a leading supplier of dairy products within their target markets: fresh...Food and Animal Feed
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Icing sugar line
Processed powder: starch and granulated sugar - Icing sugar line - French sugar cooperative company - Supply and commissioning of a set of machines for the production of icing sugar and starch to feed...Food and Animal Feed
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Ferric sulphates process
Powder processed: ferric sulphate - Ferric sulphate unit - This company in the construction industry offers different types of products such as cement, lime, binders....Minerals and building
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Cement storage
Processed powder: cement - Cement storage - Cement manufacturer in Reunion Island.Minerals and building
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Process of plasterboard production
Processed powder: plaster - Process of plasterboard production - French company producing and selling plaster, products derived from plaster and products based on expanded polystyrene.Minerals and building
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Compounding line
Processed products: plastic granules - Compounding line - Installation of a big bag and Flowbin emptying station containing powdery or granulated powders in a buffer hopper.Chemical
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Tanning product
Processed powders: chemical additives - Tanning product - The great diversity of the products and their varied packaging meant that this plant had long been looking for a system that would reduce the...Chemical
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Supply for battery manufacturing
Processed powder: cadmium oxide - Supply for battery manufacturing - The objective of this installation is to protect operators by avoiding the constraint of hazmat suits, which is poorly accepted by...Chemical
-
Seaweed preparation
Processed product: seaweed - Seaweed preparation - Manufacturer of organic raw material for cosmetics.Fine chemical
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Hair cream manufacturing line
Processed powders: potassium persulphate and sodium persulphate - Hair cream manufacturing - A major French industrial group manufacturing cosmetics products wanted to install a new production line in...Fine chemical
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Sludge liming
Processed powder: Lime - Sludge liming - Manufacturer of dairy products - The project consists of adding lime at the outlet of the filter press for the treatment of water from the manufacturing...Water and smoke
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Adblue - Urea- DeNOx
Processed powders: solid urea, demined water and liquid urea - Adblue, Urea, Denox - Supplier of DeNOX solutions for thermal power plants to reduce nitrogen oxide emissions.Water and smoke
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Resin and gel coat manufacturing
Processed powders: maleic anhydride, Epo Kukdo - Resin and gel coat manufacturing - The client is a world leader in the production of structural resins for the building, automotive, water sports and...Chemical
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Dosing in a cutter mincer mixer
Processed powder: starch - Dosing in a cutter mincer mixer - The process is designed to feed a shredder in a controlled way. It consists of an EasyFlow® EF big bag deconditioning system, a VFlow®...Food and Animal Feed
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Animal nutrition food supplements
Processed powders: silica, clay, calcium carbonate, lithothamnium - Animal nutrition food supplements - This customer is a producer of specific mixtures of botanical extracts. In order to ensure its...Food and Animal Feed
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Loading of activated carbon
Processed powders: activated carbon - Loading of activated carbon - Installation for the world's leading supplier of coal for the energy sector.Chemical
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Truck loading with amino acids
Processed powder: amino acids - Truck loading with amino acids - This facility concerns a major player in the production and marketing of amino acids for animal feed.Food and Animal Feed
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Truck and wagon loading
Processed powder: adipic acid - Truck and wagon loading - The installation is especially designed to meet all the customer's constraints, in particular operation of the installation at a flow rate of...Chemical
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Bulk truck loading
Processed powder: polypropylene - Bulk truck loading - This powder handling line is designed to feed granules into trucks at a high rate of 25 t/h. The production requirement is to create neither...Chemical
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Cementation of nuclear waste
Processed powders: Cement + filler, lime and calcium nitrate - Cementation of nuclear waste - This process is intended for the cementation of fines and resinsEnergy
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Aromatic herbs conditioning
Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station...Food and Animal Feed
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Loading of ingredients for the production of beverage
Processed materials: citric acid, potassium sorbate, sodium benzoate... - Loading of ingredients for the production of beverage - This installation concerns a new production line in a new building of...Food and Animal Feed
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Deconditioning of food powders
Processed powders: wheat starch, potato starch, salt, egg white and sugar - Deconditioning of food powders - The customer is a Breton cannery specialized in the manufacture of surimi.Food and Animal Feed
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Perlite conveying
Processed powder: perlite - Perlite unloading, dosing and conveying - This mineral handling facility consists of an EasyFlow® 125 big bag deconditioning station.Minerals and building
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Incorporation of detergent products
Processed bulk materials: Benzotriazole and Tolytriazole - Incorporation of detergent products - The client is the Europe's leading supplier of household cleaning products and private brand toiletry...Chemical
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Calcium carbonate loading
Processed Materials: calcium carbonate, aluminum oxide, titanium dioxide, silica - Calcium carbonate loading into storage tank - For this project our client company is a specialist in the manufacture...Chemical
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Shampoo production line
Processed material: wax, parafin - Shampoo manufacturing - Automated loading of tanks (melters) for the preparation of shampoo.Fine chemical
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Dissolution of urea
Processed materials: liquid urea - Dissolution of urea - The 500m² facility consists of the production unit, polypropylene and HDPE storage tanks and storage of solid urea big bags.Water and smoke
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Dry products dosing for dry mixing
Processed powders: whey, sugar, flavorings - Dry products dosing for dry mixing - Preparation line for the manufacture of ice cream with unitary dosage of different ingredients according to the recipe...Food and Animal Feed
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Déconditionnement et alimentation de cuves de préparation
Processed powders : Frying batter (flours, starches, spices, colourings...) - The installation concerns a pre-mixing line of ingredients for the food industry.Food and Animal Feed
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Manufacturing process for sealants
Processed powder : Sodium hypophosphite - Manufacture and installation of a new turnkey process line for the production of coatings and sealants in an ATEX hazardous location.Chemical
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Process for feeding mixers
Processed powders: potato flakes, semolina, salt, breadcrumbs - New workshop for the production of fillings - Unloading, transfer, storage, dosing.Food and Animal Feed
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Optimization of copper foil processes
Processed powders: carbon black, diatomaceous earth - The aim is to ensure perfect incorporation of these powders into the copper foil manufacturing process.Energy
-
FlexMix® is a safe and flexible mixing solution for animal nutrition
Processed powders: sugar, sorbitol, locust bean gum, yeast derivatives, sodium chloride Enhancing the safety and quality of feed supplements for livestock farmsFood and Animal Feed
